Tag Archives: torque planetary gearbox

China Hot Sales High Torque Planetary Gearbox for Mixer calculate gear ratio planetary gearbox

Solution Description

Planetary Collection Higher Electrical power Gear Box

Housing is created of solid iron,which boost its rigidity and anti-vibration.

Solar and plant gears are processed by cementite and hardening,gears are procedures by grinding,which improve the effectiveness and life span of the gearbox.

Enter manner:coaxial enter,helical gear enter,bevel-helical gear input.

Output manner:inner involute spline,hollow shaft with shrink disk,exterior involute spline,sound shaft with flat crucial.

Mounting manner:Horizonal vertical,torque-arm.
P collection measurements 9~34            transmission stage:2~3               ratio:twenty five~4000
Ratio will be bigger in mixture with H,R,K sequence.

RFQ
Q:Are you investing business or maker?
A: We are maker with above 20 years’ knowledge.

Q: How extended is your delivery time?
A: Normally it is inside 10 days if the goods are in stock, for merchandise made as for each get, it is inside 35 days soon after affirmation of get.

Q: How long need to I hold out for the suggestions following I send out the enquiry?
A: Normally inside of twelve hours.

Q: What details need to I give you to validate the product?
A: Model/Size, Transmission Ratio, Pace, Shaft instructions & Buy amount and so on.

Q: Hong long is your item guarantee?
A: We offer you twelve months guarantee from departure date of the goods.

Q: What is your payment terms? T/T one hundred% in progress for volume considerably less than USD10000.-, 30% T/T in advance , equilibrium ahead of shipment for amount over USD10000.

If you have any other inquiries, please really feel free to make contact with us below:

HOW TO Make contact with US?
Send out your Inquiry Specifics in the Beneath, click on “Send out” Now!

US $100-30,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:
US $100-30,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China Hot Sales High Torque Planetary Gearbox for Mixer     calculate gear ratio planetary gearboxChina Hot Sales High Torque Planetary Gearbox for Mixer     calculate gear ratio planetary gearbox
editor by czh 2022-12-12

China Foot Mounted High Torque Inline Planetary Gearbox for Machinery Equipment Equivalent to Bonfiglioli, Brevini, Rossi, Dinamic Oil, Reggiana Riduttor diy planetary gearbox

Product Description

Planetary Series High Power Gear Box

Housing is made of cast iron,which improve its rigidity and anti-vibration.

Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.

Input mode:coaxial input,helical gear input,bevel-helical gear input.

Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.

Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34            transmission stage:2~3               ratio:25~4000
Ratio will be larger in combination with H,R,K series.

RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.

Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.

Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.

Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.

Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.

Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.

If you have any other questions, please feel free to contact us below:

HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!

US $500-55,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:
US $500-55,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: P
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Foot Mounted High Torque Inline Planetary Gearbox for Machinery Equipment Equivalent to Bonfiglioli, Brevini, Rossi, Dinamic Oil, Reggiana Riduttor     diy planetary gearboxChina Foot Mounted High Torque Inline Planetary Gearbox for Machinery Equipment Equivalent to Bonfiglioli, Brevini, Rossi, Dinamic Oil, Reggiana Riduttor     diy planetary gearbox
editor by czh2022-11-28

China high quality China Factory High Torque Speed Reducer Planetary Motor Gear Reductor Gearbox planetary gearbox advantages

Warranty: 1 years
Applicable Industries: Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Retail, Food Shop, Printing Shops, Energy & Mining, Food & Beverage Shops, Other
Weight (KG): 5 KG
Customized support: OEM, ODM
Gearing Arrangement: Harmonic
Output Torque: 2.6-1760N.m
Input Speed: 750~3500rpm
Output Speed: 14-280rpm
Product name: Planetary reductor
Sample: Yes
Average life: 2000h
Protection level: 65IP
Maximum output radial force: Fr=300N
Maximum output axial force: Fa=100N
Backlash: ≥10arcmin
Rated output torque: TN
Fault stop torque: 2TN
Full load efficiency: 90%-94%
Packaging Details: plastic packaging bag & standard packing

PRODUCT DESCRIPTION

Product nameChina Factory High Torque Speed Reducer Planetary Motor Gear Reductor Gearbox
Reduction ratioSingle-stage: 4/5/7/10 Bipolar: 15/20/25/30/35/40/50/70
Rated output torque/ NmTN
Fault stop torque/ Nm2TN
Rated input speed/ min3000MIN-1
Input speed/ min3000MIN-1
Installation methodAny
Average life/ H2000h
Maximum output radial force/ NFr=300N
Maximum output axial force/ NFa=100N
Full load efficiency90%-94%
Lubrication methodLong term effectiveness
Protection level/ IP65
Backlash/ arcmin≥10
Operating temperature/ ℃-10℃ ~ 80℃
PRODUCT PICTURES PRODUCT DIMENSIONS COMPANY INTRODUCTION HangZhou Guanghong Automation Equipment Co., Ltd. is a collection of R & D, design, manufacturing, sales and service as 1 of the professional servo electric cylinder, servo press equipment, etc. development and production of modern enterprises. The company has a professional design team, processing team, assembly team, sales and after-sales service team.The company mainly develops and produces servo cylinder, servo pressing machine, electric push rod, electric sliding platform,multi-degree-of-freedom platform and other servo pressing equipment. WHY CHOOSE US EXHIBITION EVENTS PACKING & DELIVERY FAQ

A Brief Overview of the Spur Gear and the Helical Planetary Gearbox

This article will provide a brief overview of the Spur gear and the helical planetary gearbox. To learn more about the advantages of these gearboxes, read on. Here are a few common uses for planetary gears. A planetary gearbox is used in many vehicles. Its efficiency makes it a popular choice for small engines. Here are three examples. Each has its benefits and drawbacks. Let’s explore each one.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, highly reliable helical planetary gearbox. It is suitable for applications where space, weight, and torque reduction are of high concern. On the other hand, the X-Treme series is suitable for applications requiring high-acceleration, high-axial and radial loads, and high-speed performance. This article will discuss the benefits of each type of planetary gearbox.
A planetary gearbox’s traction-based design is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-planet design. The resulting design avoids restrictive assembly conditions and timing marks. Compared to conventional gearboxes, compound planetary gears have a greater transmission ratio, and they do so with an equal or smaller volume. For example, a 2:1 ratio compound planet would be used with a 50-ton ring gear, and the result would be the same as a 100-ton ring gear, but the planetary disks would be half the diameter.
The Helical planetary gearbox uses three components: an input, an output, and a stationary position. The basic model is highly efficient and transmits 97% of the input power. There are three main types of planetary gearboxes, each focusing on a different performance characteristic. The CZPT basic line is an excellent place to start your research into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular features.
The Helical planetary gearbox has multiple advantages. It is versatile, lightweight, and easy to maintain. Its structure combines a sun gear and a planet gear. Its teeth are arranged in a way that they mesh with each other and the sun gear. It can also be used for stationary applications. The sun gear holds the carrier stationary and rotates at the rate of -24/16 and -3/2, depending on the number of teeth on each gear.
A helical planetary gearbox can reduce noise. Its shape is also smaller, reducing the size of the system. The helical gears are generally quieter and run more smoothly. The zero helix-angle gears, in contrast, have smaller sizes and higher torque density. This is a benefit, but the latter also increases the life of the system and is less expensive. So, while the helical planetary gearbox has many advantages, the latter is recommended when space is limited.
The helical gearbox is more efficient than the spur gear, which is limited by its lack of axial load component. The helical gears, on the other hand, generate significant axial forces in the gear mesh. They also exhibit more sliding at the points of tooth contact, adding friction forces. As such, the Helical planetary gearbox is the preferred choice in servo applications. If you’re looking for a gearbox to reduce noise and improve efficiency, Helical planetary gearboxes are the right choice.
The main differences between the two types of planetary gears can be found in the design of the two outer rings. The outer ring is also called the sun gear. The two gears mesh together according to their own axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled teeth and are ideal for applications with high loads. They are also extremely durable and can transfer a high load. A typical Helical gearbox has two pairs of teeth, and this ensures smooth transmission. In addition, the increased contact ratio leads to lower fluctuations in mesh stiffness, which means more load capacity. In terms of price, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the inner ring gear and surrounding planetary parts. A wheel drive planetary gearbox may have as much as 332,000 N.m. torque. Another common type of planetary gearbox is wheel drive. It is similar to a hub, but the outer ring gear drives the wheels and the sun gear. They are often combined over a housing to maximize size. One-stage Helical gears can be used in bicycles, while a two-stage planetary gear system can handle up to 113,000 N.m. torque.
The design of a helical planetary geartrain is complicated. It must comply with several constraints. These constraints relate to the geometrical relationship of the planetary geartrains. This study of the possible design space of a Helical geartrain uses geometric layouts. The ring gear, sun, and ring gear have no effect on the ratio of the planetary transmission. Nonetheless, helical geartrains are a good choice for many applications.
planetarygearbox

Spur gear planetary gearbox

The combination of planetary gears and spur gears in a transmission system is called a planetary or spur gearbox. Both the planetary gear and spur gear have their own characteristics and are used in various kinds of vehicles. They work in a similar way, but are built differently. Here are some important differences between the two types of gears. Listed below are some of the most important differences between them:
Helical gears: As opposed to spur gears, helical gears generate significant axial forces in the gear mesh. They also feature greater sliding contact at the point of tooth contact. The helix angle of a gearbox is generally in the range of 15 to 30 degrees. The higher the helix angle, the more axial forces will be transmitted. The axial force in a helical gearbox is greater than that of a spur gear, which is the reason why helical gears are more efficient.
As you can see, the planetary gearhead has many variations and applications. However, you should take care in selecting the number of teeth for your planetary gear system. A five:1 spur gear drive ratio, for example, means that the sun gear needs to complete five revolutions for every output carrier revolution. To achieve this, you’ll want to select a sun gear with 24 teeth, or five mm for each revolution. You’ll need to know the metric units of the planetary gearhead for it to be compatible with different types of machines.
Another important feature of a planetary gearbox is that it doesn’t require all of the spur gears to rotate around the axis of the drive shaft. Instead, the spur gears’ internal teeth are fixed and the drive shaft is in the same direction as the output shaft. If you choose a planetary gearbox with fixed internal teeth, you’ll need to make sure that it has enough lubrication.
The other significant difference between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, while a spur gear has low pitch. A spur gear is able to handle higher torques, but isn’t as efficient. In addition, its higher torque capability is a big drawback. Its efficiency is similar to that of a spur gear, but it is much less noisy.
Another difference between planetary and spur gear motors is their cost. Planetary gear motors tend to be more expensive than spur gear motors. But spur gears are cheaper to produce, as the gears themselves are smaller and simpler. However, planetary gear motors are more efficient and powerful. They can handle lower torque applications. But each gear carries a fixed load, limiting their torque. A spur gear motor also has fewer internal frictions, so it is often suited for lower torque applications.
Another difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of gear wheels with the same orientation. This gives it the ability to achieve concentricity.
Another difference between spur gears and planetary gears is that a planetary gear has an integer number of teeth. This is important because each gear must mesh with a sun gear or a ring gear. Moreover, each planet must have a corresponding number of teeth. For each planet to mesh with the sun, the teeth must have a certain distance apart from the other. The spacing between planets also matters.
Besides the size, the planetary gear system is also known as epicyclic gearing. A planetary gear system has a sun gear in the center, which serves as the input gear. This gear has at least three driven gears. These gears engage with each other from the inside and form an internal spur gear design. These gear sets are highly durable and able to change ratios. If desired, a planetary gear train can be converted to another ratio, thereby enhancing its efficiency.
Another important difference between a spur gear and a planetary gearbox is the type of teeth. A spur gear has teeth that are parallel to the shaft, while a planetary gear has teeth that are angled. This type of gear is most suitable for low-speed applications, where torque is necessary to move the actuation object. Spur gears also produce noise and can damage gear teeth due to repeated collisions. A spur gear can also slip, preventing torque from reaching the actuation object.

China high quality China Factory High Torque Speed Reducer Planetary Motor Gear Reductor Gearbox     planetary gearbox advantagesChina high quality China Factory High Torque Speed Reducer Planetary Motor Gear Reductor Gearbox     planetary gearbox advantages
editor by czh

China Best Sales High Starting Torque 24VDC Power Window Motor with Planetary Gearbox wholesaler

Product Description

General details

  • Aluminum die-forged gearbox
  • Rolled metal housing development
  • Built-in EMC factors
  • Hall sensor feedback obtainable
  • A variety of output shaft extension are obtainable
  • Reduction ratio: 3.6:1 – 645:1
  • Nominal performance: 66 – ninety%

Technical specs

Other gear ratio is avaiable at particular production

Packaging & Shipping
1, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.

Firm Profile

  1. Originally motor division of CZPT HangZhou- China Countrywide Equipment & Products Imp & Exp HangZhou Co.,Ltd., 1 of Top twenty mentioned owned Machinery Team
  2. Privately owned Ltd business since 2000: HangZhou CZPT Automation Engineering Co. Ltd.
  3. Exmek Electric —Registered Brand Identify
  4. Enterprise: Design and manufacture of motion manage products and components
  5. Hugely certified staff
  6. UL, CE, RoHS certification
  7. ISO 9001, ISO 14000

Company Abilities

  1. Modern day Motor Layout and Manufacture
  2. Component Established Design and Manufacture
  3. Magnetic Design and style Software program-Motorsolver
  4. Molding
  5. Shipping globe extensive

Why CZPT Electric powered

  • Open for standard discussion and questions
  • Time to marketplace or theatre of operations can be significantly diminished
  • Gifted group of engineers offering modern specialized answers
  • 1 end “provider” and comprehensive sub-system
  • Good quality products supplied at competitive reduced price
  • Capability to ship planet broad
  • On time delivery
  • Education at Client spots
  • Quick support on return and restore results
  • Several recurring clients

Purposes:
Use for swimming pool, automotive, semiconductor, chemical & medical, industrial automation, electricity tool, instrument, measuring tools, place of work automation, a variety of OEM application.

We are open for common dialogue and inquiries.  Contact us now!
Exmek Electrical, your prolonged-term trustworthy partner.

 

Advantages of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the pushed wheels, even though the enter shaft arrives from the motor. These gears are interlinked and generate a wide assortment of gear reductions, which are essential to get a vehicle rolling easily. Equipment reductions are the place in which the different “gears” are located. Below are some illustrations. They can aid you decide what you want for your car. You may well also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern vehicles are most very likely geared up with planetary gearboxes. If you happen to be not sure if your automobile uses planetary gears, you ought to 1st check with your car’s owner’s guide. If not, make contact with your dealership’s support division for far more info. Normally, you can do a rapid look for on the internet to discover out whether or not your auto has a planetary gearbox. These gearboxes are generally far more complicated than common gears. Furthermore, they are outfitted with far more parts and call for lubrication.
In addition to their reduced noise levels, planetary gearboxes are also remarkably productive at transmission. These attributes make them perfect for programs necessitating substantial torque and modest footprints. Sadly, there are numerous distinct kinds of planetary gearboxes on the market, creating it challenging to find the appropriate one. The pursuing article will give you some tips to assist you choose the right planetary gearbox for your needs. Let us get a appear!

Planetary gears

A planetary gearbox has two major parts: the sun equipment (also known as the central or enter) and the world gears (also identified as outer or peripheral). These gears are connected jointly by a carrier to the output shaft of the equipment. In some programs, it is necessary to use a planetary gearbox with lubrication to avoid dress in and tear. A planetary gearbox also has a modest ring equipment that aids maintain the world gears collectively.
The principal gain of a planetary gearbox is that it makes use of a number of tooth that engage at once, permitting for higher-speed reduction with a little number of gears. Because the gears are relatively tiny, they have decrease inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Due to the fact of their compact measurement and performance, planetary gearboxes are also frequently employed in motor autos.

Planetary gearboxes with output shaft

For higher-velocity, dynamic apps, planetary gearbox models with output shaft supply the optimal remedy. Many thanks to their low inertia, these gearheads provide outstanding overall performance in many industrial purposes. Moreover, their extensive selection of variants enables end users to choose the best item for their software. This report examines some of the crucial benefits of planetary gearboxes with output shaft. Go through on to learn a lot more.
The planetary gearbox has two major components: a solar gear and planet gears. The sunshine equipment is generally the enter equipment, whilst the earth gears are located at the outer edges of the system casing. Earth gears are held with each other by a carrier that is linked to the output shaft. Just before selecting a particular gearbox for your software, make sure that you verify the specific requirements and the surroundings to which the device will be subjected.
A planetary gearbox has considerably less stages of gears, and hence reduce backlash when compared to spur gearboxes. Backlash is lost movement that takes place when the enamel of the gears are out of perfect alignment. This problem is frequent in all gears, but is considerably significantly less in planetary gearboxes. As this kind of, planetary gearboxes are more successful. They can also be personalized according to the distinct engine model and motor flange.
planetarygearbox

Planetary gearboxes with provider

A planetary gearbox is a kind of gearbox with 3 or far more levels. They have a solar gear, which is usually the enter equipment, and earth gears, also named the outer gears. The carrier that connects the planet gears to the output shaft is named a ring gear. A planetary gearbox is generally made to fulfill particular application and environmental demands, but there are some aspects to take into account when choosing 1.
The compact footprint of planetary gear sets final results in large warmth dissipation. This can be a dilemma in apps with sustained performance or high speeds. As a outcome, planetary gear sets typically consist of lubricants, which present a cooling impact while also reducing sound and vibration. Some planetary gears even attribute a provider to make the set up approach less complicated. Here are some issues to preserve in head when picking a planetary gear set.
Planetary gearboxes with provider have many advantages over other varieties of gearboxes. Unlike typical gearboxes, planetary gears have a frequent central shaft, and the tangential forces amongst the gears cancel out at the centre of the ring equipment. Because of this, planetary gearboxes are frequently utilised in enter/output applications, and their compact measurement allows for a wide selection of gear reductions. These gears can also create larger torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary method, in that every pinion rotates about a sun gear. The output of the planetary equipment unit is lower than the push rotation speed, but the torque is increased. As the variety of earth equipment wheels increases, so does the torque. Planetary gear programs incorporate a few to four world gears, and each is in constant mesh with the other individuals. Electrical power used to any 1 member rotates the entire assembly.
Typical purposes for planetary gear sets incorporate large-precision motion manage. In these applications, higher torque, torsional stiffness, and minimal backlash are necessary. Planetary equipment sets are also excellent for motors with greater speeds. A number of factors lead to the reliability of these units. The reduced backlash and big torque capacity of a planetary equipment motor permit them to be employed in a vast variety of applications.

Planetary gearboxes with electric motors

If you are in the market for a new gearbox, you may have presently listened to about planetary gearboxes. The planetary gearbox is a large-performance, lower-sound gearbox. CZPT manufactures substantial-torque planetary gearboxes with reduced backlash. They also make economy planetary gearboxes for decrease masses. Even so, with so numerous various varieties obtainable, picking the right one particular for your requirements can be demanding.
These planetary gearboxes are a compact alternative to standard pinion-and-equipment reducers. They offer you higher-speed reduction and substantial torque transfer, and are frequently used for place-constrained applications. But before you can realize how they operate, you will need to realize a tiny about their design. There are a few items to seem for that you may possibly not have discovered before.
The most typical variety of planetary gearbox is a PM81/LN. It characteristics a established of DC brush motors with diameter 77mm, a stator, and two or much more outer gears. Each of these gears is related to an output shaft through a provider. They can also be utilised with brakes, encoders, or a clutch. A planetary gearbox is a single of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a mix of two gears, the solar and the planets. The sunshine equipment rotates at higher pace, whilst the planets roll all around and orbit around the ring gear. The output shaft has the exact same course of rotation as the enter shaft. The advantages of a planetary gearbox include higher reduction ratios, performance, place-preserving compactness, and higher overload capacity. These gears are also more steady and compact, and they do not endure from self-locking homes.
Planetary gearboxes are a hugely productive way to electrical power hydraulic lifts. They can be input by means of electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the software, bespoke gearboxes can be produced with a assortment of characteristics and features.
planetarygearbox

Planetary gearboxes with combustion engines

There are many various applications of planetary gear sets. The most common is the distribution of power in between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are even more augmented by a centre differential. Hybrid electric powered vehicles use summation gearboxes to distribute energy from the combustion engine to the wheels and to an electric motor. Planetary gear sets also merge the two diverse sorts of motors to sort a single hybrid automobile.
To understand how planetary gear sets operate, it is essential to recognize the underlying mechanical concepts. For illustration, Fig. 4.6 exhibits a adhere diagram illustrating two planetary equipment sets related by a lever. The two levers are the same duration, so the system is analogous to a single lever. When calculating the torque, it is important to contemplate the lever diagram. Similarly, if two equipment sets are connected by vertical links, the horizontal backlinks have to be horizontal.

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Merchandise Description

 

Firm Profile

HPS is a leading manufacturer and provider of planetary gearbox and equipment motor in China, Our firm covers an spot of 6000 square meters with an annual capacity of 500000 pcs. In the meantime, all 6 creation traces strictly comply with ISO 9001 and CE to handle the high quality. extensive-variety collection products have been exported to 30+ nations all more than the entire world. 
In addition to, we are making excellent endeavours to personalize and give total solutions to meet up with various clients’ demands and market. Our R&D team has fifteen a long time expertise in this discipline, can make our company honored with numerous invention patents and utility patents,  which makes CZPT the most trustable and reliable manufacturer.

Item Parameters

 

Creation & Take a look at Equipments

 

Software Fields

Exhibition

HPS attends 5-6 exhibitions each year, both photo voltaic PV exhibitions and automation industry exhibitions, expert product sales crew and good quality goods develop CZPT a very good reputation in the market.

Certificates

Successful Tasks

 

FAQ

Q1:Which regions are your goods mainly utilized in?

A:At existing, we have 2 primary products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, this sort of as healthcare tools, 3D printers, doorway openers, tapping devices, CNC lathes and a collection of automation equipment. In addition, our solar geared motors are employed in photovoltaic electricity technology projects, which are largely blended with rotary drives to drive solar panels to observe daylight.
Q2: How to select the suitable planetary gearbox?
A :First of all, we require you to be CZPT to give appropriate parameters. If you have a motor drawing, it will allow us advocate a appropriate gearbox for you quicker. If not, we hope you can offer the subsequent motor parameters: output pace, output torque, voltage, present, IP, sound, working conditions, motor measurement and power, and many others.
Q3: What is the value ?
A : The main identifying factor for the price tag of each merchandise is the get quantity. You can converse with us and let us comprehend each other. I think that our prices, product high quality and our solutions can definitely make you happy.

Q4: Do you give tailored support?

A: Yes, we provide custom-made providers. You only need to have to set forward your requirements, and we will do our greatest to offer you with a plan, make programs, and try out our ideal to fulfill your requirements.

 

Planetary Gearbox Principles

If you’re in the market for a new Planetary Gearbox, you’ve got occur to the right location. You will find a lot more to these mechanical wonders than just their title. Understand about Spur gears, helical gears, and various sizes. Right after you’ve got read through this article, you are going to know specifically what to search for when shopping for a new one particular. And you are going to also be capable to avoid typical problems manufactured by newbie mechanics.
planetarygearbox

Wheel travel planetary gearboxes

Planetary gearboxes have several advantages in excess of conventional gearboxes. Their compact style is useful for servo capabilities. Their lubrication is a essential feature to preserve smooth operation and stay away from hurt to the gears. Some manufactures use CZPT to guarantee suitable operating. These gearboxes have almost three moments the torque of classic gearboxes even though remaining compact and reduced in mass.
The planetary gears are produced of 3 diverse kinds. Each and every kind has an input and output shaft. The input and output shafts are usually coaxially organized. The enter and output shafts are connected to every other through a carrier. The provider rotates with the planetary gears. The sunshine equipment is the enter equipment and is normally 24 enamel in diameter. The outer gears are connected to the solar equipment by means of rings of gears that are mounted around the sun equipment.
Planetary gearboxes are also employed in wheeled and tracked cars. They are also employed in winch techniques, which elevate and reduce hundreds. Normal programs incorporate weighty equipment, these kinds of as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural cars, as effectively as materials handling automobiles. The wheel travel is usually mounted directly into the wheel rim. A wheel drive may possibly be equipped into two, a few, or even four wheels.
A planetary gear set may be employed in phases to offer different transmission charges. In order to pick the right gearbox for your application, think about the torque, backlash, and ratio you want. Then, think about the atmosphere exactly where the gearbox is utilized. Depending on its spot, it might need to be safeguarded from weather, drinking water, and other factors. You can discover a broad variety of distinct sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Every has its positive aspects and drawbacks relying on the application. This post will go over the differences in between these two varieties of gearheads. Spur gearheads are typically utilised for transmission apps, while planetary gearheads are more commonly utilised for motors. Spur gearheads are much less expensive to make than planetary gearheads, and they are more adaptable in design.
There are several distinct varieties of spur gears. Amid them, a 5:1 spur equipment push ratio indicates that the sun gear must rotate 5 instances for each revolution of the output carrier. The desired number of teeth is 24. In metric methods, the spur gears are referred to as mm and the moon gears as modules. Spur gears are employed in a lot of distinct varieties of apps, such as automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two types of planetary geartrains: straightforward planetary gears and compound planetary gears. Spur gears are the most common sort, with a solar gear and ring gear on either facet of the sunlight. Straightforward planetary gears feature a single sun and ring equipment, whilst compound planetary gears use a number of planets.
A planetary gearbox is composed of two or more outer gears, which are arranged to rotate close to the sun. The outer ring equipment meshes with all of the planets in our solar system, even though the sunlight equipment rotates all around the ring equipment. Due to the fact of this, planetary gearboxes are really efficient even at low speeds. Their compact style makes them a appealing decision for area-constrained programs.
planetarygearbox

Helical gears

A planetary helical gearbox has two levels, every with its very own input velocity. In the research of planetary helical equipment dynamics, the foundation circle radius and entire-depth involute teeth are included to the ratio of each gear. The tangential situation of the planets influences the dynamic amplifications and tooth forces. The tangential situation mistake is an crucial aspect in comprehension the dynamic conduct of helical planetary gears.
A helical gearbox has tooth oriented at an angle to the shaft, producing them a much better option than spur gears. Helical gears also function easily and quietly, while spur gears generate a thrust load for the duration of operation. Helical gears are also used in enclosed gear drives. They are the most common sort of planetary gearbox. Nevertheless, they can be high-priced to produce. No matter whether you pick to use a helical or spur gearbox is dependent on the variety of gearbox you require.
When selecting a planetary gear, it is critical to realize the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not adjust the fundamentals of planetary phasing. In every single mesh, axial forces are launched, which can either cancel or enhance. The exact same applies to torques. So, if the ring equipment is positioned at an angle of zero, helical gears will enhance the axial forces.
The amount of enamel on the planets is a variable parameter that must be regarded as in the style period. No matter of how numerous tooth are current, every world need to have a specific amount of tooth spacing to mesh correctly with the ring or sunshine. The suggestion diameter is generally unfamiliar in the conceptual style stage, but the pitch diameter could be employed as an initial approximation. Asymmetrical helical gears might also lead to unwanted sound.

Different dimensions

There are several dimensions and varieties of planetary gearboxes. The planetary equipment sets attribute the sunshine equipment, the central equipment, which is generally the input shaft, and the world gears, which are the outer gears. A provider connects the world gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other issues to think about, these kinds of as the price, shipping time, and availability about the globe. Some constructors are a lot quicker than other folks in responding to inquiries. Although other people may possibly be able to produce each and every planetary gearbox out of inventory, they will price you a lot more money.
The load share actions of a planetary gearbox is comparable to that of a spur or a helical gearbox. Below lower loads, personal equipment meshes are marginally loaded, even though other components have small deflections. In general, load sharing behaviour is afflicted mostly by assembly and manufacturing deviations. In this case, the elastic deflections aid balance these effects. The load-sharing actions of a planetary gearbox increases when the load raises.
Planetary gearboxes come in distinct dimensions. The most frequent dimensions is one with two or 3 planets. The dimensions and kind of the gears decide the transmission fee. Planetary equipment sets occur in stages. This offers you numerous transmission price alternatives. Some businesses offer you little planetary gearboxes, although other individuals supply greater kinds. For these with specific programs, make confident you examine the torque, backlash, and ratio.
Whether or not the power is large or modest, the planetary gearbox need to be matched to the measurement of the travel. Some makers also supply appropriate-angle designs. These styles incorporate other gear sets, such as a worm equipment stage. Proper-angle patterns are best for situations exactly where you want to differ the output torque. When figuring out the dimensions of planetary gearboxes, make certain the drive shafts are lined up.
planetarygearbox

Applications

This report is made to provide essential details on the International Programs of Planetary Gearbox Marketplace, such as the industry dimensions and forecast, aggressive landscape, and industry dynamics. The report also provides industry estimates for the firm section and variety segments, as well as stop customers. This report will also include regional and nation-degree evaluation, marketplace share estimates, and mergers & acquisitions action. The Global Applications of Planetary Gearbox Market report involves a detailed investigation of the important players in the industry.
The most widespread software of a planetary gearbox is in the automobile business, exactly where it is utilized to distribute energy in between two wheels in a vehicle’s generate axle. In a four-wheel-generate automobile, this program is augmented by a centre differential. In hybrid electric powered automobiles, a summation gearbox brings together the combustion motor with an electric powered motor, generating a hybrid car that utilizes one particular one transmission program.
In the Worldwide Industrial Planetary Gearbox Market place, buyer-specific planetary gears are frequently employed for automatic guided cars, intra-logistics, and agricultural technologies. These gears let for compact types, even in tight areas. A 3-stage planetary equipment can achieve 300 Nm and assistance radial hundreds of 12 kN. For receiver programs, positioning precision is critical. A two-phase planetary gearbox was created by CZPT. Its inner gear pressure decreases torsional backlash, and guide controls are frequently employed for high-high quality alerts.
The amount of planetary gears is not set, but in industrial apps, the number of planetary gears is at the very least 3. The more planetary gears a gearbox includes, the much more torque it can transmit. Moreover, the a number of planetary gears mesh at the same time throughout operation, which outcomes in large performance and transmittable torque. There are numerous other benefits of a planetary gearbox, which includes lowered servicing and higher pace.

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Merchandise Description

 

 

Merchandise Parameters

Design:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Equipment Box: 2,000 gf.cm
  • Quick Torque of Gear Box: 6,000 gf.cm
  • All round Length L: 34 mm
  • Equipment Box Size L1: 19 mm

above technical specs just for reference and customizable according to requirements.

Remember to permit us know your needs and we will provide you with micro transmission solutions.

In depth Pictures

 

 

Software

 

Organization Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was set up in 2001,We give the whole generate solution for buyers from style, tooling fabrication, factors production and assembly. 

Workshop


Testing Tools

one) Competitive Advantages

  • 1) Competitive Positive aspects
    19+12 months knowledge in production motor gearbox
    We offer complex support from r&d, prototype, tests, assembly and serial production , ODM &OEM
    Aggressive Price
    Merchandise Performance: Lower sounds, High performance, Lengthy lifespan
    Prompt Supply: fifteen operating times right after payment
    Modest Orders Approved

 2) Major Items

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Customized worm and gear transmission equipment
  • Specific electromechanical motion module
  • Exact part and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox style and development
  • Connected technology support
  • Micro push gearbox customized solution

Packaging & Transport

1) Packing Details

packed in nylon to start with, then carton, and then reinforced with wooden scenario for outer packing.
Or in accordance to client’s requirement.

2) Shipping and delivery Specifics

samples will be shipped in ten days
batch get major time in accordance to the true circumstance.

 

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

one. Can you make the gearbox with personalized technical specs?
Sure. We have style and development group, also a great phrase of engineers, every of them have
several function a long time knowledge.

two.Do you offer the samples?
Of course. Our company can provide the samples to you, and the supply time is about 5-15days according to the specification of gearbox you want.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our company, we acknowledge small order.

4. Do you have the item in inventory?
I am sorry we donot have the product in inventory, All items are manufactured with orders.

five. Do you provide technological innovation support?
Yes. Our company have layout and development crew, we can provide technologies help if you
want.

6.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX and so forth account you offer. 

seven.How to spend the money?
We acknowledge T/T in advance. Also we have various bank account for acquiring cash, like US dollors or RMB and many others.

8. How can I know the item is suitable for me?
Frist, you want to give us the much more particulars info about the merchandise. We will advise the item to you in accordance to your prerequisite of specification. Following you validate, we will get ready the samples to you. also we will supply some excellent developments according to your item use.

9. Can I arrive to your business to visit?
Sure, you can occur to our organization to go to at anytime, and welcome to check out our company.

ten. How do get in touch with us ?
 Please send an inquiry

Rewards of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, although the enter shaft comes from the motor. These gears are interlinked and create a wide selection of gear reductions, which are necessary to get a car rolling comfortably. Equipment reductions are the spot exactly where the numerous “gears” are situated. Below are some illustrations. They can support you establish what you want for your automobile. You might also want to find out about planetary gears.
planetarygearbox

Planetary gearboxes

Modern automobiles are most probably geared up with planetary gearboxes. If you might be uncertain if your vehicle employs planetary gears, you need to first consult your car’s owner’s manual. If not, contact your dealership’s support office for much more data. Otherwise, you can do a swift research on the net to discover out no matter whether your auto has a planetary gearbox. These gearboxes are typically far more complicated than common gears. Furthermore, they are equipped with much more parts and require lubrication.
In addition to their reduced noise amounts, planetary gearboxes are also remarkably successful at transmission. These features make them excellent for purposes requiring higher torque and small footprints. Sadly, there are numerous different varieties of planetary gearboxes on the market place, producing it difficult to discover the proper 1. The pursuing write-up will give you some recommendations to help you pick the proper planetary gearbox for your wants. Let us just take a look!

Planetary gears

A planetary gearbox has two major parts: the sunlight gear (also known as the central or input) and the world gears (also identified as outer or peripheral). These gears are connected together by a provider to the output shaft of the equipment. In some programs, it is essential to use a planetary gearbox with lubrication to stop put on and tear. A planetary gearbox also has a tiny ring equipment that assists keep the earth gears with each other.
The principal gain of a planetary gearbox is that it uses a number of teeth that engage at once, making it possible for for substantial-pace reduction with a tiny quantity of gears. Since the gears are reasonably small, they have lower inertia than their greater counterparts. Planetary gearboxes are compact, which tends to make them well-known for space-constrained purposes. Simply because of their compact measurement and effectiveness, planetary gearboxes are also typically utilized in motor vehicles.

Planetary gearboxes with output shaft

For high-velocity, dynamic purposes, planetary gearbox models with output shaft offer the ideal resolution. Many thanks to their minimal inertia, these gearheads produce superior efficiency in several industrial apps. Additionally, their extensive variety of variants permits users to choose the best merchandise for their application. This report examines some of the crucial advantages of planetary gearboxes with output shaft. Go through on to learn much more.
The planetary gearbox has two major elements: a sun equipment and earth gears. The solar equipment is generally the enter equipment, whilst the planet gears are situated at the outer edges of the system casing. Planet gears are held together by a provider that is linked to the output shaft. Before deciding on a distinct gearbox for your application, make sure that you check the distinct demands and the setting to which the unit will be subjected.
A planetary gearbox has less stages of gears, and hence decrease backlash in comparison to spur gearboxes. Backlash is missing movement that happens when the tooth of the gears are out of best alignment. This problem is widespread in all gears, but is drastically much less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be custom-made according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a variety of gearbox with a few or a lot more levels. They have a solar gear, which is typically the input gear, and planet gears, also named the outer gears. The provider that connects the earth gears to the output shaft is named a ring equipment. A planetary gearbox is usually created to fulfill specific application and environmental requirements, but there are some aspects to contemplate when choosing 1.
The compact footprint of planetary equipment sets benefits in high warmth dissipation. This can be a problem in apps with sustained overall performance or large speeds. As a outcome, planetary gear sets frequently consist of lubricants, which present a cooling effect whilst also lowering sounds and vibration. Some planetary gears even attribute a carrier to make the installation approach less difficult. Here are some issues to hold in head when selecting a planetary gear established.
Planetary gearboxes with provider have many rewards over other types of gearboxes. As opposed to traditional gearboxes, planetary gears have a typical central shaft, and the tangential forces amongst the gears terminate out at the heart of the ring gear. Since of this, planetary gearboxes are frequently used in input/output programs, and their compact dimensions allows for a vast selection of equipment reductions. These gears can also make larger torque density.

Planetary gearboxes with traction

Planetary gears are related to the planetary program, in that every pinion rotates all around a sun equipment. The output of the planetary equipment unit is lower than the travel rotation velocity, but the torque is higher. As the quantity of planet equipment wheels increases, so does the torque. Planetary equipment methods have a few to four world gears, and every is in continuous mesh with the other people. Energy applied to any one particular member rotates the entire assembly.
Standard apps for planetary equipment sets incorporate higher-precision movement control. In these applications, high torque, torsional stiffness, and reduced backlash are essential. Planetary equipment sets are also ideal for motors with higher speeds. A variety of factors add to the reliability of these units. The minimal backlash and large torque capacity of a planetary gear motor permit them to be utilized in a wide range of programs.

Planetary gearboxes with electrical motors

If you’re in the market for a new gearbox, you might have already listened to about planetary gearboxes. The planetary gearbox is a higher-efficiency, minimal-sound gearbox. CZPT manufactures higher-torque planetary gearboxes with minimal backlash. They also make financial system planetary gearboxes for reduced loads. Nevertheless, with so a lot of various types obtainable, picking the appropriate 1 for your wants can be challenging.
These planetary gearboxes are a compact substitute to conventional pinion-and-equipment reducers. They provide high-velocity reduction and high torque transfer, and are usually employed for space-constrained programs. But just before you can realize how they work, you may need to have to understand a small about their building. There are a few items to search for that you could not have noticed ahead of.
The most frequent sort of planetary gearbox is a PM81/LN. It attributes a established of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each and every of these gears is linked to an output shaft by way of a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is 1 of the most reliable gearbox types on the market place.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a blend of two gears, the sun and the planets. The sunshine gear rotates at substantial pace, whilst the planets roll all around and orbit around the ring gear. The output shaft has the very same course of rotation as the enter shaft. The positive aspects of a planetary gearbox contain high reduction ratios, effectiveness, place-saving compactness, and increased overload capability. These gears are also far more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a very effective way to electricity hydraulic lifts. They can be enter by means of electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Dependent on the application, bespoke gearboxes can be produced with a range of attributes and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are several different programs of planetary gear sets. The most widespread is the distribution of electricity between two wheels in a car’s generate axle. Four-wheel drives use two axle differentials, which are additional augmented by a centre differential. Hybrid electric autos use summation gearboxes to distribute electricity from the combustion engine to the wheels and to an electrical motor. Planetary gear sets also merge the two different types of motors to kind one hybrid vehicle.
To comprehend how planetary equipment sets work, it is critical to comprehend the fundamental mechanical principles. For instance, Fig. 4.6 shows a adhere diagram illustrating two planetary equipment sets related by a lever. The two levers are the very same size, so the method is analogous to a solitary lever. When calculating the torque, it is essential to contemplate the lever diagram. In the same way, if two equipment sets are connected by vertical backlinks, the horizontal back links should be horizontal.

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Solution Description

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Varieties, Apps, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a gadget that can be used in a range of apps. Their reduction ratios rely on the quantity of enamel in each gear. In this report, we will examine the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of aid to you. If not, you can check out this post and uncover more about this fascinating device. There are a lot of diverse types of planetary gearboxes.
planetarygearbox

Apps of planetary gearboxes

The planetary gearbox is a well-known choice for purposes requiring exact positioning. Programs of the planetary gearbox assortment from plastic machinery to agricultural tools, from merchandise & personnel lifts to industrial robotics. Some of the industries that advantage from this sort of gearbox consist of robotics, intra-logistics, robotics for industrial automation, and healthcare products. Rising automation is also fueling the progress of the industrial planetary gearbox market place in APAC.
The compact style of planetary gears makes them excellent for minimizing load inertia and maximizing torque. However, some applications demand additional lubrication for sustained efficiency or higher speeds. CZPT employs CZPT in its planetary gearboxes. In addition, lubrication prevents equipment wear and minimizes sounds and vibration. The planetary gearbox is also straightforward to install, many thanks to its lower-mass-inertia design and style.
Another application of the planetary gearbox is in axles and transfer instances. The planetary gear architecture consists of a sunshine gear, also referred to as the central gear, and a ring-gear with inner enamel that are concentric to the solar equipment. The two gears are related via a provider, and the output shaft is positioned on the ring-equipment carrier. The gearbox can be configured in a range of approaches, relying on the velocity-ratio needs.
The planetary equipment practice is related to that of a photo voltaic program. It includes a sun equipment and two or more outer gears, ring equipment and provider assembly. In this configuration, the outer gears are linked by way of a provider and a ring gear. The planet gears are in consistent mesh with each other, and electrical power used to one of these members will rotate the total assembly. They are a quite successful choice for several applications.

Kinds

There are three varieties of planetary gearboxes, dependent on their overall performance and performance. The basic design is hugely productive and transmits up to 97% of energy enter. Dependent on the velocity and torque that require to be transmitted, planetary gearboxes are utilised in several distinct apps. A planetary gearbox can lessen the velocity of a roller or create a a lot more specific amount of motion. Employing a planetary gearbox for your printing push, for illustration, will improve your equipment transmission ratio.
This market place analysis report analyzes the aspects influencing the marketplace for Planetary Gearboxes, as well as their income and revenues. It also highlights sector developments and information the competitive landscape. It also gives a extensive investigation of the Planetary Gearbox sector and its motorists and restraints. It gives thorough details on the industry dimensions and foreseeable future growth potential customers. The review also contains an substantial discussion of the aggressive landscape, figuring out the best companies and essential marketplace gamers.
A planetary gearbox is often employed to manufacture complex machines. These gears are usually made of higher-top quality metal, which helps make them really resilient. Planetary gearboxes can also be used in the generation of weighty equipment aspects. There are numerous positive aspects of a planetary gearbox, which includes its compactness and minimal mass inertia. The major advantage of a planetary gearbox is its capability to distribute torque. In comparison to a standard gearbox, planetary gearboxes can provide torque that is virtually 3 times higher than its conventional counterpart.
The a few major varieties of planetary gears are the single-phase, compound, and multi-stage. The basic notion of a planetary equipment is referred to as a compound planetary equipment. This indicates that planetary gears are produced up of one particular of these 3 fundamental constructions: a meshed-planet construction, a shaft, and a multi-stage composition. This sort of gear has numerous phases and is specifically helpful for quick-dynamic laser chopping devices.
planetarygearbox

Design and style

A planetary gearbox is comparable to a car’s transmission. All of its gears have to have a particular variety of enamel and be spaced similarly aside. The tooth of a earth should mesh with the gears of the ring and sunlight to be useful. The quantity of teeth needed will count on the quantity of planets and their spacing. This equation is a great starting up stage for planning a gearbox.
The dynamic homes of planetary gears are investigated employing a parametric product. The stiffness of the mesh alterations as the number of equipment tooth pairs in speak to differs for the duration of the equipment rotation. Small disturbances in design and style realizations result in nonlinear dynamics, which outcomes in sound and vibrations in the gear transmission. A mathematical technique describing this approach is created making use of the fundamental rules of analytical mechanics. This mathematical product can be utilised to improve any planetary gear.
This evaluation assumes that the sunshine equipment and world gears have the same design modulus, which is a fundamental prerequisite of any mechanical equipment. In actuality, the ratio of these two gears is 24/16 compared to -3/2. This means that a planetary gearbox’s output torque is 41.1 moments the input torque. Contemplating this aspect, we can make an accurate estimate of the total torque. The planetary gears are mounted experience-to-encounter and connected to an electric powered motor.
A planetary gear established has to have a specified variety of tooth that are odd or even. 1 way to conquer this problem is to double the variety of teeth on the solar equipment and the annulus gear. This will also remedy irregularities. Yet another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market place, so it pays to recognize the variations.

Lubrication

Lubrication for Planetary Gearboxes is important for the easy performing of the gear. Planetary gears are subjected to higher levels of friction and heat, so they demand normal lubrication. The gear housing is made to dissipate heat away from the equipment, but heat can even now enter the gear, which can end result in a poor lubrication situation. The best lubrication resolution is synthetic oil, and the equipment need to be refilled with a bare minimum of thirty p.c oil.
When lubricating a planetary gearbox, it is crucial to note that hydraulic oil is not suitable for planetary gearboxes, which expense over $1500. Hydraulic oil does not have the identical viscosity and actions with temperature fluctuations, making it less efficient. The planetary gearbox could also overheat if a hose is not provided for circumstance draining. A scenario drain hose is crucial to stop this from taking place, due to the fact hot oil can cause overheating of the gearbox and damage to the gears.
Oil shipping conduits are positioned among every pair of planet gears. Every single oil shipping conduit directs new oil towards the sunshine gear and the world gear. The oil then disperses and exits from the equipment prepare with considerable tangential velocity. The oil is redirected into a selection channel (56). The chosen embodiment makes use of herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right sort of lubrication is to contemplate its viscosity. Way too substantial a viscosity will prevent the lubricant from flowing effectively, which will lead to steel-to-steel speak to. The oil should also be compatible with the gearbox temperature. A ideal viscosity will boost the effectiveness of the gearbox and prevent downtime. A dependable gearbox will in the long run end result in higher profits and less expenses.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market place and its recent traits. It identifies the pre and post-COVID-19 consequences of the industry. It outlines the advantages and down sides of the industrial planetary gearbox marketplace. The report also points out the assorted financing methods and business models of the market place. It contains the key gamers in the business. Consequently, it is vital to go through this report carefully.
The report includes examination and forecasts of the world-wide market place for planetary gearbox. It contains the solution introductions, key company factors, regional and kind segments, and conclude-consumers. It addresses the revenue and earnings of the industry for every single software field. The report also consists of the regional and country-amount industry knowledge. It also focuses on the market place share of the essential organizations running in the industry. It covers the aggressive scenario in the global planetary gearbox market place.
Yet another well-known software for planetary gearboxes is in the toy market. It is attainable to design and style toys that appear beautiful with planetary equipment programs. In addition to toys, clock makers also gain from the planetary arrangement. In addition to producing a great-searching clock, this gearbox can minimize inertia and improve its efficiency. The planetary gearbox is effortless to keep, which can make it a very good decision for clock purposes.
In addition to classic equipment reductions, planetary gears are also employed for 3D printing. Their enormous equipment ratio can make 3D printing less difficult. Furthermore, planetary gears are utilized to travel stepper motors, which change a lot quicker and create a preferred output. There are numerous industrial utilizes for planetary gearboxes. This report has explored a couple of of the most widespread kinds. And will not fail to remember to explore their utilizes.

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China Custom High Torque Efficiency Transmission 300 Series Planetary Gearbox and Reducer with Free Design Custom

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The Fundamentals of a Planetary Gearbox

The basic model of a planetary gearbox is a hugely efficient transmission that transmits almost ninety % of the electricity it gets. The simple planetary gearbox comes in 3 simple sorts: Inline, Helical, and Spur. Under, we will go over the differences between each and every of them and which one particular is greater for your wants. A planetary gearbox is an crucial component of any engine and may possibly be the perfect selection for your automobile.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of electricity. Its design helps make it steady and reliable, and the space and bodyweight-conserving advantages make it a well-liked decision for numerous purposes. Planetary gearboxes have low inertia, large torque, and a vast assortment of reduction ratios, which make them a functional option for a lot of industries. To discover out a lot more about this variety of gearbox, read through about its design and specs.
A planetary gearbox is composed of two areas: a sunshine equipment (also referred to as the central or input gear), and two earth gears (also known as outer gears). These gears are connected to every other via a provider. In get to get the ideal functionality from your gearbox, it really is critical to find a model with the features and positive aspects essential for your software. Also, be certain to examine out the shipping and delivery time, international availability, and client provider of your chosen constructor. A number of constructors are faster than others and have the capacity to answer speedily, whilst other people can deliver each and every solitary planetary gearbox out of stock.
Whether you happen to be making use of an inline planetary gearbox for your car’s transmission, or you might be building a new machine, it truly is critical to decide on the correct dimension for your software. The most frequent ratio is five:1, but an inline gearbox can be as higher as 1000:1! The torque selection is between 250-950 lb-in for steady torque, and up to 5800 lb-in for produce torque. Some companies even offer custom shafts if you need to have them to match a certain application.
Inline planetary gearboxes have a substantial ratio of helical rotation and are valuable for apps where place is restricted. Their minimal-backlash style permits them to take care of higher torques and substantial accelerations with no backlash. Even with their compact dimensions, planetary equipment techniques also have higher one-stage reduction ratios, a feature that can make them perfect for a selection of industrial apps. They can also be connected for higher reduction ratios.
An inline planetary gearbox can be utilized in several apps, from modest resources to weighty industrial machinery. Its basic design and style involves 3 factors: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox styles also consist of added gear sets that can give a slight offset in between input and output. A planetary gearbox may also include a number of bearings, which make the assembly more sturdy and trustworthy.
Inline planetary gear reducers are typically utilised in industrial configurations to sluggish down an electric motor. They are ready to multiply torque, which implies they can minimize the enter pace to a level where the mechanical units inside of the motor can perform correctly. This variety of equipment reducer also has a minimal clearance, which helps make it ideal for equipment with higher torque. Nonetheless, you must contemplate the sum of torque necessary in your software before you make a acquire.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a variety of mechanical method. The gears are related by joints to the carrier that holds the planets stationary. The sunshine gear serves as an enter to the other gears, and the world gears rotate at a fee that relies upon on the quantity of tooth in each gear. The ratio among these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Yet another kind of planetary gearbox makes use of numerous helical axes to distribute the load. This layout also provides high stiffness and reduced backlash, which is essential for purposes involving repeated commence-stop cycles and rotational route adjustments. It also functions a compact style and low mass inertia. A helical planetary gearbox can be used for a extensive assortment of purposes. Detailed underneath are some of the positive aspects of helical gear technology.
The basic style of a helical planetary equipment is primarily based on the principle of stepping planets. This principle eradicates the require for timing marks and restrictive assembly circumstances. The planetary gear’s helical condition can be modified to accomplish a increased transmission ratio in an equivalent or scaled-down quantity. For example, a 50-T ring equipment will generate the identical influence as a one hundred-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a extensive assortment of secondary functions that are crucial to torque transmission. For occasion, compact needle roller bearings are appropriate for a helical planetary gearbox due to the fact of their low-profile style and little room. Nevertheless, a tapered roller bearing is much better suited to dealing with large axial forces. In standard, a helical planetary gearbox will have a greater effectiveness charge and decrease noise amounts.
A helical planetary gearbox will have a amount of parts that can differ in size and form. They will incorporate a sun gear and a lot of planetary components. The central sunshine equipment will get a reduced-torque input and will operate multiple exterior gears to enhance the torque and pace. This standard model of a planetary gearbox is extremely productive, transferring ninety seven% of the power input. There are 3 major sorts of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good instance of an entry-amount helical planetary gearbox. It is very reputable and aimed at supplying torque in tranquil applications with substantial precision. The Obtain series is one more choice, which is made to fulfill the needs of the reduced-backlash planetary gearbox industry. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is constructed on a monobloc housing.
A helical planetary gearbox is broadly used in 3D printing. They are light-weight and can provide a substantial equipment ratio. In addition to their minimal excess weight and substantial effectiveness, some folks have installed them into 3D printers to improve the precision of their patterns. And in addition to 3D printing, helical gears are utilized in a lot of industrial purposes. If you might be pondering about buying 1, you must know what the advantages are.
planetarygearbox

Spur planetary gearbox

There are a lot of rewards to a spur planetary gearbox, from its compact style and reduced cost to its unmatched energy transmission capability for each unit quantity. Planetary gears have higher effectiveness for each stage and can accomplish up to ninety five% performance, dependent on the ratio. World gears are mounted on a joint carrier, and the output rotation velocity is slower than the drive rotation pace, which sales opportunities to increased torque. The increased the equipment wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates a number of other equipment sets that must have helical enamel. These other gear sets should be helical, and the motor have to be aligned with the driven areas. The spur gears are the most effective kind of planetary gear, as their tooth are symmetrical, which indicates no axial forces are generated. The big difference amongst a spur and a planetary gearbox is its condition.
The proper angle spur planetary gearbox is a flexible design and style with a spiral bevel equipment that gives exceptional smoothness and quiet operation. This gearhead is situation-hardened and floor to boost its efficiency. These gears can be bought in 3-one hundred ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox makes use of spur gears all around the circumference of the system. The spur gears rotate amongst gears that have inside and exterior tooth. Due to the fact of this, the angular velocity of the spur equipment differential provider is the typical of the ring gears and sunshine gears. A spur gearbox can also be considered a compound planetary gear. It is normally utilised for servo apps. As opposed to spur gears, helical planetary gears are less difficult to sustain and have reduced sounds stages.
The most noteworthy big difference among a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur equipment head. A spur equipment head is much less complex, but cannot take care of the very same quantity of load as a planetary gearhead. Equally types can achieve the exact same backlash, but a planetary gearhead has much better lubrication retention than a spur gear. It can operate at higher speeds without too much lubrication, even though a spur equipment push is far more effective at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is numerous thousand to one particular.
A planetary gearbox has numerous apps. Plastic machinery, products & personnel lifts, and machine instruments are all prime illustrations of these types of gearing techniques. Other industries that use these gears consist of wind turbines and sugar crystallizers, as well as steel and sugar mills. And of program, the use of planetary gears is not constrained to these industries. It is used in numerous various methods, which includes slewing drives, mill travel, and derrick & dockyard cranes

China Custom High Torque Efficiency Transmission 300 Series Planetary Gearbox and Reducer     with Free Design CustomChina Custom High Torque Efficiency Transmission 300 Series Planetary Gearbox and Reducer     with Free Design Custom

China wholesaler Zd 588~1200 N. M Torque High Precision and Small Backlash 180mm Zb Series Planetary Gearbox for CZPT near me manufacturer

Product Description

ZD 588~1200 N.M Torque Substantial Precision and Modest Backlash 180mm ZB Sequence Planetary Gearbox for Logistics

Solution Description

The substantial-precision planetary gearbox adopts helical gear style, and is utilised in different management transmission fields with servo motors, such as precision machine tools, laser reducing tools, battery processing equipment, and so forth. It has the positive aspects of enter and output integrated structure, massive torque and large precision. The backlash of the ZB sequence is less than 3 arc.min and the reduction ratio addresses 3~100.

The Product Advantages of Planetary Gearbox:
1.Versatile structure style, in line with various functioning circumstances.
2.Ring equipment processing engineering: Utilizing interior equipment slotting machine and hobbing equipment the precision of ring equipment after processing can attain GB7.
three.Hardened equipment secondary scraping technologies: secondary higher-speed dry slicing of equipment eradicates equipment deformation brought on by heat therapy. Equipment precision can reach GB6.
4.Reliable backlash tests.

How to Study:
180ZB 20 ( ) (S1) -750 T1
a b c d e f g

Spesifications & Information

 

Dimensions(Solitary-stage, Reduction Ratio i=3~ten, Unit: mm):

 

Dimensions(Two-phase, Reduction Ratio i=fifteen~one hundred, Unit: mm):

 

 

 

System

Double assistance mechanism

one.The planetary gear is placed in the middle of the output shaft.
2.The output shaft bearing is placed at the two ends of the planetary gear.
3.The input shaft is positioned inside the output shaft.
4.integrated CZPT solar gear.

Compact output shaft system

It adopts the style of output shaft built-in method, compact composition, large rigidity, and it can face up to massive affect. Location the enter CZPT and the sun gear at the centre of the output shaft to improve the concentricity of the components, thus properly managing the gear clearance and enhancing the backlash of the complete gearbox.

 

Framework

Total needle structure
The inner bearing of the planetary equipment adopts a complete-needle style, the internal gap is produced by a grinding method, the floor hardness is HRC60, and the cylindricity is considerably less than .003mm.

Ring gear structure
The integral composition of the ring gear and the output flange improves its rigidity and minimizes misassembly.

 

Industry Application Situation

The photograph exhibits the application of ZB series planetary gearboxes in Panel observed

In addition, ZB series planetary gearboxes are also commonly employed in CNC CZPT bending equipment, rotary printing, Die cutting, CNC spring grinding device, CZPT finishing device and other industries.

 


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1.Servicing time & Warranty: one 12 months right after leaving manufacturing facility.

2.Other service: Such as modeling assortment guide, installation manual, and difficulty shooting guidebook, and so forth.

FAQ

Q: What’re your major products?
A: We at the moment generate Brushed DC Motors, Brushed DC Gear Motors, Planetary DC Gear Motors, Brushless DC Motors, AC Motors, Large Precision Planetary Gearbox and Precision Cycloidal Gearbox etc.. You can check the specs for above motors on our web site and you can email us to advise essential motors for every your specification too.

Q: How to choose a suited motor or gearbox?
A:If you have motor photos or drawings to display us, or you have thorough specifications, such as, voltage, velocity, torque, motor measurement, doing work manner of the motor, required life time and sounds stage and so on, you should do not hesitate to enable us know, then we can suggest appropriate motor for every your request appropriately.

Q: Do you have a custom-made services for your standard motors or gearboxes?
A: Indeed, we can personalize for every your ask for for the voltage, speed, torque and shaft dimensions/condition. If you need added wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it way too.

Q: Do you have an individual design support for motors?
A: Of course, we would like to design and style motors independently for our customers, but some kind of molds are necessory to be developped which might want actual value and design and style charging.

Q: What is your lead time?
A: Usually speaking, our typical standard solution will require 15-30days, a bit lengthier for custom-made items. But we are really flexible on the guide time, it will count on the specific orders.

 

Positive aspects of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, whilst the enter shaft comes from the motor. These gears are interlinked and develop a broad assortment of equipment reductions, which are essential to get a car rolling easily. Gear reductions are the place the place the numerous “gears” are situated. Right here are some examples. They can support you decide what you want for your car. You might also want to discover about planetary gears.
planetarygearbox

Planetary gearboxes

Modern automobiles are most likely equipped with planetary gearboxes. If you’re not sure if your automobile utilizes planetary gears, you should very first consult your car’s owner’s guide. If not, get in touch with your dealership’s support department for far more data. Or else, you can do a quick research on the internet to find out regardless of whether your automobile has a planetary gearbox. These gearboxes are typically more sophisticated than normal gears. Moreover, they are equipped with a lot more components and demand lubrication.
In addition to their reduced sounds levels, planetary gearboxes are also remarkably effective at transmission. These functions make them ideal for applications necessitating large torque and small footprints. Unfortunately, there are several different sorts of planetary gearboxes on the market, generating it tough to find the correct one particular. The pursuing report will give you some tips to support you pick the right planetary gearbox for your requirements. Let’s just take a look!

Planetary gears

A planetary gearbox has two main factors: the solar gear (also acknowledged as the central or enter) and the planet gears (also acknowledged as outer or peripheral). These gears are related jointly by a provider to the output shaft of the device. In some programs, it is required to use a planetary gearbox with lubrication to avert dress in and tear. A planetary gearbox also has a tiny ring gear that assists maintain the planet gears together.
The principal benefit of a planetary gearbox is that it employs numerous teeth that interact at after, permitting for substantial-speed reduction with a small quantity of gears. Because the gears are comparatively little, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which tends to make them popular for room-constrained programs. Due to the fact of their compact dimensions and efficiency, planetary gearboxes are also generally utilized in motor automobiles.

Planetary gearboxes with output shaft

For high-pace, dynamic programs, planetary gearbox models with output shaft offer the ideal answer. Thanks to their reduced inertia, these gearheads produce exceptional efficiency in several industrial apps. Additionally, their extensive selection of variants makes it possible for end users to choose the best merchandise for their application. This post examines some of the essential rewards of planetary gearboxes with output shaft. Read on to understand more.
The planetary gearbox has two significant components: a sun gear and world gears. The sunlight gear is normally the input gear, even though the world gears are found at the outer edges of the technique casing. Earth gears are held collectively by a provider that is linked to the output shaft. Before deciding on a certain gearbox for your software, make positive that you check out the specific demands and the setting to which the unit will be subjected.
A planetary gearbox has considerably less levels of gears, and therefore reduce backlash in contrast to spur gearboxes. Backlash is misplaced motion that occurs when the tooth of the gears are out of ideal alignment. This problem is common in all gears, but is substantially considerably less in planetary gearboxes. As this kind of, planetary gearboxes are a lot more successful. They can also be tailored in accordance to the particular motor product and motor flange.
planetarygearbox

Planetary gearboxes with provider

A planetary gearbox is a type of gearbox with a few or much more levels. They have a solar equipment, which is usually the input gear, and earth gears, also known as the outer gears. The carrier that connects the planet gears to the output shaft is referred to as a ring gear. A planetary gearbox is normally developed to meet particular application and environmental demands, but there are some elements to take into account when picking a single.
The compact footprint of planetary gear sets results in large heat dissipation. This can be a problem in applications with sustained efficiency or large speeds. As a result, planetary equipment sets often incorporate lubricants, which current a cooling impact although also reducing noise and vibration. Some planetary gears even attribute a provider to make the installation process easier. Right here are some issues to preserve in head when deciding on a planetary gear established.
Planetary gearboxes with carrier have several benefits more than other sorts of gearboxes. In contrast to standard gearboxes, planetary gears have a frequent central shaft, and the tangential forces between the gears cancel out at the middle of the ring gear. Since of this, planetary gearboxes are typically employed in enter/output programs, and their compact size enables for a wide assortment of equipment reductions. These gears can also make larger torque density.

Planetary gearboxes with traction

Planetary gears are equivalent to the planetary method, in that every pinion rotates all around a sunlight gear. The output of the planetary equipment unit is decrease than the drive rotation pace, but the torque is increased. As the amount of planet gear wheels will increase, so does the torque. Planetary gear methods contain a few to 4 planet gears, and each is in constant mesh with the others. Power used to any 1 member rotates the total assembly.
Common applications for planetary gear sets consist of substantial-precision movement management. In these applications, substantial torque, torsional stiffness, and low backlash are required. Planetary gear sets are also excellent for motors with larger speeds. A amount of elements contribute to the dependability of these gadgets. The low backlash and big torque ability of a planetary equipment motor allow them to be used in a vast assortment of programs.

Planetary gearboxes with electrical motors

If you might be in the market place for a new gearbox, you might have currently read about planetary gearboxes. The planetary gearbox is a substantial-performance, low-sound gearbox. CZPT manufactures higher-torque planetary gearboxes with minimal backlash. They also make economy planetary gearboxes for lower hundreds. Even so, with so a lot of distinct sorts accessible, picking the appropriate one for your needs can be tough.
These planetary gearboxes are a compact substitute to traditional pinion-and-equipment reducers. They supply higher-velocity reduction and high torque transfer, and are often utilized for area-constrained applications. But ahead of you can understand how they work, you are going to require to comprehend a small about their construction. There are a few items to search for that you might not have noticed before.
The most widespread sort of planetary gearbox is a PM81/LN. It features a established of DC brush motors with diameter 77mm, a stator, and two or a lot more outer gears. Each of these gears is linked to an output shaft by means of a carrier. They can also be employed with brakes, encoders, or a clutch. A planetary gearbox is a single of the most trustworthy gearbox varieties on the marketplace.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sunshine and the planets. The sunshine equipment rotates at high pace, while the planets roll about and orbit all around the ring gear. The output shaft has the same route of rotation as the input shaft. The positive aspects of a planetary gearbox contain large reduction ratios, efficiency, space-preserving compactness, and larger overload capability. These gears are also far more stable and compact, and they do not suffer from self-locking houses.
Planetary gearboxes are a hugely effective way to electricity hydraulic lifts. They can be input by way of electric powered, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Relying on the software, bespoke gearboxes can be produced with a assortment of attributes and features.
planetarygearbox

Planetary gearboxes with combustion engines

There are a lot of various apps of planetary equipment sets. The most common is the distribution of power between two wheels in a car’s push axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric powered automobiles use summation gearboxes to distribute electrical power from the combustion engine to the wheels and to an electric motor. Planetary equipment sets also merge the two diverse sorts of motors to kind 1 hybrid motor vehicle.
To recognize how planetary equipment sets perform, it is essential to understand the underlying mechanical ideas. For example, Fig. 4.6 exhibits a adhere diagram illustrating two planetary equipment sets related by a lever. The two levers are the identical duration, so the system is analogous to a one lever. When calculating the torque, it is vital to take into account the lever diagram. Likewise, if two gear sets are connected by vertical back links, the horizontal hyperlinks should be horizontal.

China wholesaler Zd 588~1200 N. M Torque High Precision and Small Backlash 180mm Zb Series Planetary Gearbox for CZPT     near me manufacturer China wholesaler Zd 588~1200 N. M Torque High Precision and Small Backlash 180mm Zb Series Planetary Gearbox for CZPT     near me manufacturer

China Hot selling Zd Right Angle Type 90~150 N. M Torque 90mm Zbr Series Precision Helical Gear Planetary Gearbox with Hot selling

Merchandise Description

ZD Proper Angle Variety 90~a hundred and fifty N.M Torque 90mm ZBR Series Precision Helical Equipment Planetary Gearbox

Solution Description

The higher-precision planetary gearbox adopts helical equipment style, and is utilised in different manage transmission fields with servo motors, this kind of as precision device instruments, laser cutting equipment, battery processing tools, and many others. It has the benefits of enter and output built-in framework, big torque and higher precision. The backlash of the ZBR sequence is much less than 6 arc.min and the reduction ratio covers 3~twenty.

The Product Advantages of Planetary Gearbox:
one.Flexible structure style, in line with various functioning situations.
two.Ring gear processing technologies: Using inner equipment slotting device and hobbing equipment the precision of ring equipment following processing can get to GB7.
3.Hardened gear secondary scraping technological innovation: secondary high-speed dry slicing of equipment eradicates equipment deformation triggered by warmth treatment. Gear precision can reach GB6.
4.Trustworthy backlash screening.

How to Read:
090  ZBR   20   (  )  (S1) -750  T1
  a        b     c      d      e      f      g

 

Spesifications

 

Dimensions(Solitary-stage, Reduction Ratio i=3~ten, Device: mm):

 

Detailed Photographs

 

System

Compact output shaft mechanism

It adopts the design of output shaft built-in method, compact framework, substantial rigidity, and it can stand up to large effect. Place the enter CZPT and the sun equipment at the heart of the output shaft to increase the concentricity of the components, thereby properly managing the equipment clearance and strengthening the backlash of the complete gearbox.

Framework

Ring equipment structure

The integral composition of the ring gear and the output flange enhances its rigidity and minimizes misassembly.

Bevel gear type

The allowable output torque is thirty% greater than that of spur gears. Rigid manage of the gears ensures substantial-precision managing backlash.
 

 

In contrast With ZB

In contrast with ZB sequence, ZBR series use correct angle sort which saves the space of assembly. And ZB series has a single-2 phases, but ZBR series just has solitary stage.
For other specs and dimensions, ZBR collection is similar with ZB sequence.
 

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Shipping and delivery

Our Providers

1.Servicing time & Warranty: 1 calendar year after leaving manufacturing facility.

2.Other services: Which includes modeling assortment guidebook, installation guidebook, and dilemma shooting information, etc.

FAQ

Q: What’re your major products?
A: We presently create Brushed DC Motors, Brushed DC Equipment Motors, Planetary DC Equipment Motors, Brushless DC Motors, AC Motors, Substantial Precision Planetary Gearbox and Precision Cycloidal Gearbox and so on.. You can examine the requirements for above motors on our internet site and you can email us to recommend needed motors per your specification too.

Q: How to choose a appropriate motor or gearbox?
A:If you have motor photographs or drawings to present us, or you have comprehensive specs, this kind of as, voltage, velocity, torque, motor dimension, working method of the motor, needed lifetime and sounds stage etc, make sure you do not wait to allow us know, then we can advocate suitable motor per your ask for accordingly.

Q: Do you have a custom-made provider for your common motors or gearboxes?
A: Sure, we can customize for each your ask for for the voltage, speed, torque and shaft dimensions/condition. If you require further wires/cables soldered on the terminal or want to incorporate connectors, or capacitors or EMC we can make it also.

Q: Do you have an specific layout provider for motors?
A: Indeed, we would like to design motors independently for our clients, but some kind of  molds are necessory to be developped which might need specific expense and layout charging. 

Q: What is your lead time?
A: Normally talking, our standard normal item will require 15-30days, a bit more time for tailored merchandise. But we are very flexible on the direct time, it will depend on the specific orders.

Planetary Gearbox Principles

If you happen to be in the marketplace for a new Planetary Gearbox, you’ve come to the appropriate area. There’s much more to these mechanical miracles than just their identify. Discover about Spur gears, helical gears, and various measurements. Right after you have read through this post, you may know exactly what to seem for when shopping for a new a single. And you will also be ready to avoid widespread mistakes created by amateur mechanics.
planetarygearbox

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits above conventional gearboxes. Their compact layout is useful for servo capabilities. Their lubrication is a important feature to sustain easy operation and keep away from injury to the gears. Some manufactures use CZPT to make certain suitable functioning. These gearboxes have almost 3 instances the torque of traditional gearboxes while remaining compact and reduced in mass.
The planetary gears are created of 3 diverse kinds. Every single sort has an enter and output shaft. The enter and output shafts are normally coaxially arranged. The enter and output shafts are connected to each and every other by means of a carrier. The carrier rotates with the planetary gears. The sunshine gear is the enter equipment and is generally 24 tooth in diameter. The outer gears are linked to the solar equipment via rings of gears that are mounted all around the sunlight equipment.
Planetary gearboxes are also utilized in wheeled and tracked automobiles. They are also utilised in winch methods, which lift and lower loads. Common apps consist of large equipment, this kind of as cranes and earthmovers. Wheel drives are also extensively used in municipal and agricultural cars, as well as substance handling cars. The wheel generate is usually mounted immediately into the wheel rim. A wheel travel may possibly be fitted into two, three, or even 4 wheels.
A planetary gear set may be utilised in phases to provide different transmission prices. In order to select the correct gearbox for your application, think about the torque, backlash, and ratio you require. Then, contemplate the environment in which the gearbox is utilised. Depending on its area, it may well want to be protected from climate, water, and other elements. You can discover a extensive selection of distinct dimensions in the market.

Spur gears

There are two fundamental varieties of gearheads: planetary and spur gearheads. Every single has its positive aspects and drawbacks dependent on the software. This write-up will discuss the variations in between these two kinds of gearheads. Spur gearheads are generally used for transmission apps, while planetary gearheads are much more commonly utilized for motors. Spur gearheads are significantly less pricey to generate than planetary gearheads, and they are more adaptable in design and style.
There are many distinct sorts of spur gears. Amid them, a 5:1 spur equipment travel ratio indicates that the sun gear must rotate five occasions per revolution of the output provider. The wanted quantity of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in several diverse types of applications, including automotive and agricultural equipment.
A planetary geartrain is a mixture of ring and spur gears, which mesh with every single other. There are two kinds of planetary geartrains: easy planetary gears and compound planetary gears. Spur gears are the most common sort, with a sunshine gear and ring gear on both aspect of the solar. Simple planetary gears attribute a solitary sunlight and ring gear, while compound planetary gears use a number of planets.
A planetary gearbox is composed of two or more outer gears, which are organized to rotate around the sunshine. The outer ring equipment meshes with all of the planets in our solar system, whilst the sunshine equipment rotates about the ring equipment. Because of this, planetary gearboxes are extremely efficient even at lower speeds. Their compact style tends to make them a appealing selection for area-constrained purposes.
planetarygearbox

Helical gears

A planetary helical gearbox has two phases, every with its possess input velocity. In the examine of planetary helical equipment dynamics, the base circle radius and total-depth involute teeth are added to the ratio of every equipment. The tangential place of the planets has an effect on the dynamic amplifications and tooth forces. The tangential place mistake is an important aspect in comprehension the dynamic conduct of helical planetary gears.
A helical gearbox has enamel oriented at an angle to the shaft, generating them a better choice than spur gears. Helical gears also work smoothly and quietly, whilst spur gears generate a thrust load during procedure. Helical gears are also used in enclosed gear drives. They are the most frequent sort of planetary gearbox. Even so, they can be expensive to produce. No matter whether you choose to use a helical or spur gearbox depends on the sort of gearbox you want.
When choosing a planetary equipment, it is crucial to understand the helix angle of the gear. The helix angle impacts the way the planetary gears mesh, but does not modify the fundamentals of planetary phasing. In each mesh, axial forces are released, which can possibly cancel or strengthen. The identical applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The variety of teeth on the planets is a variable parameter that have to be considered in the style period. No matter of how a lot of tooth are present, every world must have a specific quantity of tooth spacing to mesh effectively with the ring or sunlight. The idea diameter is typically unknown in the conceptual style phase, but the pitch diameter may be used as an preliminary approximation. Asymmetrical helical gears could also lead to undesirable noise.

A variety of measurements

There are a number of measurements and sorts of planetary gearboxes. The planetary gear sets attribute the sunshine gear, the central gear, which is generally the input shaft, and the earth gears, which are the outer gears. A provider connects the world gears to the output shaft. The primary and secondary characteristics of the planetary gearbox are important aspects to think about. Besides these, there are other things to think about, this kind of as the price, delivery time, and availability close to the entire world. Some constructors are quicker than others in responding to inquiries. Whilst other individuals might be in a position to produce every single planetary gearbox out of stock, they will expense you a lot more income.
The load share conduct of a planetary gearbox is equivalent to that of a spur or a helical gearbox. Under reduced hundreds, person gear meshes are marginally loaded, even though other components have nominal deflections. In basic, load sharing conduct is influenced primarily by assembly and producing deviations. In this situation, the elastic deflections support balance these consequences. The load-sharing behavior of a planetary gearbox enhances when the load will increase.
Planetary gearboxes come in various sizes. The most frequent dimension is one with two or 3 planets. The size and sort of the gears determine the transmission price. Planetary equipment sets occur in levels. This gives you a number of transmission fee options. Some organizations provide modest planetary gearboxes, while others offer you more substantial types. For people with particular applications, make sure you check the torque, backlash, and ratio.
Regardless of whether the energy is massive or small, the planetary gearbox need to be matched to the dimension of the generate. Some manufacturers also provide appropriate-angle models. These styles include other equipment sets, this sort of as a worm equipment phase. Proper-angle patterns are excellent for conditions where you need to vary the output torque. When determining the dimension of planetary gearboxes, make positive the generate shafts are lined up.
planetarygearbox

Applications

This report is designed to give important data on the Global Purposes of Planetary Gearbox Marketplace, such as the marketplace size and forecast, aggressive landscape, and marketplace dynamics. The report also provides marketplace estimates for the firm segment and sort segments, as effectively as end users. This report will also go over regional and nation-stage investigation, market place share estimates, and mergers & acquisitions exercise. The Worldwide Apps of Planetary Gearbox Market place report contains a thorough investigation of the essential gamers in the market.
The most frequent application of a planetary gearbox is in the vehicle market, in which it is used to distribute energy among two wheels in a vehicle’s travel axle. In a 4-wheel-drive auto, this system is augmented by a centre differential. In hybrid electric powered vehicles, a summation gearbox brings together the combustion engine with an electric motor, creating a hybrid automobile that makes use of one one transmission method.
In the World-wide Industrial Planetary Gearbox Marketplace, buyer-specific planetary gears are typically used for automated guided automobiles, intra-logistics, and agricultural technology. These gears let for compact types, even in limited areas. A three-stage planetary equipment can achieve three hundred Nm and assistance radial hundreds of twelve kN. For receiver systems, positioning accuracy is crucial. A two-stage planetary gearbox was developed by CZPT. Its internal equipment rigidity lowers torsional backlash, and guide controls are frequently employed for substantial-high quality alerts.
The amount of planetary gears is not fixed, but in industrial purposes, the number of planetary gears is at least 3. The more planetary gears a gearbox includes, the much more torque it can transmit. Moreover, the multiple planetary gears mesh at the same time throughout procedure, which results in higher efficiency and transmittable torque. There are numerous other advantages of a planetary gearbox, which includes decreased servicing and higher velocity.

China Hot selling Zd Right Angle Type 90~150 N. M Torque 90mm Zbr Series Precision Helical Gear Planetary Gearbox     with Hot sellingChina Hot selling Zd Right Angle Type 90~150 N. M Torque 90mm Zbr Series Precision Helical Gear Planetary Gearbox     with Hot selling