Product Description
Product Description
Transmission Reduction Input Speed1500rpm High Ratio mini Planetary Gearbox
NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).
1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ
2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on.
Detailed Photos
3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio
4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000
New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line
Product Parameters
NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500
| Stage | Model | Size | Ratio | Rated Power |
| Single-stage | NGW11~NGW121 | 1~12 | 2.8~12.5 | 2. 8-1314KW |
| Two-stage | NGW42~NGW122 | 1~12 | 14-160 | 0.7-517KW |
| Three-stage | NGW73~NGW123 | 1~6 | 180-2000 | 0.16-47.1KW |
| Types | Sizes | Nominal Ratio | Input Shaft Dia.(m6) | Output Shaft Dia.(n6) |
| NAD | 200,224,…1800,2000 | 4~5.6
6.3~9 |
50~400mm
40~360mm |
60~630mm |
| NAF | 200,224,…500,560 | 4~5.6
6.3~9 |
50~130mm
40~100mm |
60~220mm |
| NAZD | 200,224,…1400,1600 | 10~18 | 30~240mm | 60~560mm |
| NAZF | 200,224,…500,560 | 10~18 | 30~85mm | 60~220mm |
| NBD | 250,280,…1800,2000 | 20~25
28~50 |
30~280mm | 80~630mm |
| NBF | 250,280,…500,560 | 20~25
28~50 |
30~80mm | 80~220mm |
| NBZD | 250,280,…1400,1600 | 56~125 | 28~170mm | 80~560mm |
| NBZF | 250,280,…500,560 | 56~125 | 28~55mm | 80~220mm |
| NCD | 315,355,…1800,2000 | 112~400 | 25~150mm | 120~630mm |
| NCF | 315,355,…500,560 | 112~400 | 25~50mm | 120~220mm |
| NCZD | 315,355,…1800,2000 | 450~1250 | 20~170mm | 120~630mm |
| NCZF | 315,355,…500,560 | 450~1250 | 25~45mm | 120~220mm |
Packaging & Shipping
Company Profile
After Sales Service
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
FAQ
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you have any demand for our products please feel free to contact me.
| Application: | Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by CX 2023-04-19
China Custom Automatic Gearbox Transmission Vertical Shaft Small Mini Servo Planetary Gearbox System Powder Metallurgy Sintered Gear Parts nema 23 planetary gearbox
Solution Description
Our primary goods, steel gearboxes ,equipment areas for motors by means of powder metallurgy processing.
We specialize in planning and producing hugely engineered, custom made elements and assemblies. Our skilled employees are geared in direction of delivering customers with substantial good quality merchandise and exceptional provider .
A gearbox is a electrical power transmission system to generate substantial torque by decreasing the generate pace or increase the drive pace the other way. Planetary gearbox consisting 3 components: sunshine equipment, earth equipment and ring gear . A Sun gear is a gearwheel in a planetary equipment method, that rotates around its personal axis and has other gears (earth gears) that rotate all around it. Much like the Solar and planets in our photo voltaic method. The quantity of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears. When seeking at planetary gears, the power of the gearbox is usually determined by the size of the solar equipment. More substantial sun gears will let for increased torque values. The planet provider,Its goal is to keep up to gears of the exact same dimension, which mesh with the sun gear. In a simple planetary gearbox set up, enter energy turns the sunshine equipment at higher speed. The planets, spaced around the central axis of rotation, mesh with the solar as effectively as the fixed ring equipment, so they are forced to orbit as they roll. All the planets are mounted to a one rotating member, referred to as provider. As the earth carrier turns, it delivers lower-velocity, high-torque output. The Sunshine Equipment Will get The Enter Although The 3 Earth Gears Provide The Ouput By means of A Earth Carrier .
Our gearbox,Light-weight bodyweight,modest size, higher carrying ability, long support life .Easy procedure, reduced sounds, massive output torque, large pace ratio, substantial efficiency, power diversion, and multi-tooth meshing by powder metallurgy process .
Gearbox ratio 3 to 1000 .
Personalized metallic elements specification
| Item variety | customized equipment components ,OEM planetary gearbox , pace reducer , motor gears , customized motor gears |
| Materials | steel |
| Procedure | Powder metallurgy , metallic injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Shipping time | ten days for mass production |
Powder metallurgy (PM) is a steel elements / elements fabrication way and made from metal powders substance . The process of powder metallurgy (PM) is blending fine powder components , push them into a desired shape or kind compacting , and heating the compressed content in a controlled atmosphere to CZPT the material sintering .PM procedure can steer clear of , or greatly reduce the need to have to use steel removal procedures,thereby dramatically decreasing yield losses in manufacture and oftern resulting in decrease charges .
The powder metallurgy (PM) consist 3 actions : powder blending,compaction and sintering .Common goods include gears , structural metallic areas , bushings used for automobiles , appliances and powder equipments .
Rewards of powder metallurgy
Items created by powder metallurgy (PM) usually do not want more ending , because produces great floor end.
Maintains shut dimensional tolerances
Supplies components which could be heat taken care of for elevated power or enhanced dress in resistance .
There is much less wastage of uncooked content , can be very cost-effective for mass manufacturing .
Complex designs parts can be manufactured . Supplies managed porosity for self-lubrication or filtration.
Satisfies to substantial volume components productions needs .
Custom made steel areas
Workshop
|
/ Piece | |
2,000 Pieces (Min. Order) |
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| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
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| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
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| Customization: |
|---|
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| Product type | customized gear parts ,OEM planetary gearbox , speed reducer , motor gears , custom motor gears |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
|
/ Piece | |
2,000 Pieces (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Three-Step |
###
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Product type | customized gear parts ,OEM planetary gearbox , speed reducer , motor gears , custom motor gears |
| Material | metal |
| Process | Powder metallurgy , metal injection molding , cnc machining |
| Treatment | plating ,sand blasting , PVD , coating |
| Tolerance | ±0.3% |
| Drawing format | DWG ,IGS , STP |
| Delivery time | 10 days for mass production |
Planetary Gearbox Advantages and Disadvantages
A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
Suitable for counterclockwise and clockwise rotation
If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.
Has less inertia
The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
Offers greater reliability
The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.
Has higher operating speeds
When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
Has drawbacks
The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.
editor by CX 2023-04-07
China Custom Low Cost Gearbox Mini Planetary Reducer, Automatic Transmission Mini Size Planetary Gearbox, Electric Motor Reduction Mini Planetary Small Gearbox with Great quality
Product Description
Item Functions
Minimal Expense Gearbox Mini Planetary Reducer, automated transmission mini dimensions planetary gearbox, electric powered motor reduction mini planetary small gearbox. Large precision spiral bevel gearboxes are best for use in applications in precision rotary axis drives, journey gantry and columns, content dealing with axis drives and industrial locations in automation, aerospace, machine tool and robotics. The compact and rigid design and style guarantee very good overall performance with place and weight effective at the very same time. Lubricated for existence and IP65 sealing reward nearly maintenance-free of charge under typical running conditions for twenty,000 hrs. A wide variety of motor adapter are obtainable for installation to practically all servo motors.
Solution Description
* Models: JAC042-L1, JAC042-L2, JAC042-C1, JAC042-C2, JAC060-L1, JAC060-L2, JAC060-C1, JAC060-C2, JAC090-L1, JAC090-L2, JAC090-C1, JAC090-C2. Be aware 1: JAC is CZPT manufacturer. Observe 2: 042, 060, 090 are compact gearbox dimension. Be aware 3: L1 is solitary phase and double output shaft, L2 is 2 stage and double output shaft. Note 4: C1 is 1 phase and double hollow clamping output shaft (bore), C2 is 2 stage and double hollow clamping output shaft (bore).
* Compact and rigid design and style ensure overall performance inside of light and modest gearbox dimensions.
* Equipment Ratios: Spiral bevel gear set of large precision grinding can attain from 2:1 to 50:1 as regular.
* Stage: 1 phase (2:1 to 5:1), 2 phase (ten:1 to 50:1).
* Rated Output Torque (N.m): From 18N.m to 60N.m. Fault Quit Torque = 2.5 Occasions of Rated Output Torque.
* Max. Input Speed (rpm): 3000RPM. Rated Input Pace (rpm): 1500RPM.
* Low Backlash (arcmin): 1 phase P0 ≤ 1arcmin, P1 ≤ 3arcmin. 2 phase P0 ≤ 2arcmin, P1 ≤ 5arcmin.
* Max. Radial Drive (N) Of Output Shaft: From 350N to 1050N. Max. Axial Drive (N) Of Output Shaft: From 160N to 550N.
* Low Sound Stage (dB): From 58dB to 60dB.
* Large Effectiveness (%): 1 phase ≥97%, 2 stage ≥95%.
* Average Daily life Span (hr): 20000 several hours.
* Lubrication: Synthetic lubrication grease.
* Direction of Rotation: Input, and Output with Identical path.
* Operation Temperature: -25ºC to +90ºC.
* Protection Grade: IP65.
* Mass Moments of Inertia (kg.cm2): From .33 kg.cm2 to .09 kg.cm2.
* Compact framework, integration of alloy aluminum body to ensure the highest rigidity and corrosion resistance, and effortless to assemble with a number of precision machined surface area.
* Large precision spiral bevel gearing and powerful balance., with optimization design, the contact tooth surface of uniform load, allowable hith torque output.
* Equipment is created of substantial toughness alloy steel carburizing, grinding precision.
* The design of a number of alloy steel output and input shaft applies to numerous industrial needs.
* The simplified composition design and style with high torque and reduced backlash applies to programs of precision servo.
* Simple mount, with routine maintenance-free of charge, no require to substitute the grease and prolonged services existence. Flexible enter mounting dimensions, and Adaptor flange remedy available.
* Application in Precision Rotary Axis Drives, Journey Gantry and Columns, Substance Managing Axis Drives, Industrial Locations in Automation, Aerospace, and Equipment Resource and Robotics.
Item Parameters
Item Dimensions
JAC042-L1, JAC042-L2, JAC042-C1, JAC042-C2 Drawing Proportions
* L1 is 1 phase and double output shaft.
* L2 is 2 stage and double output shaft.
* C1 is 1 phase and double hollow clamping output shaft (bore).
* C2 is 2 phase and double hollow clamping output shaft (bore).
JAC060-L1, JAC060-L2, JAC060-C1, JAC060-C2 Drawing Dimensions
* L1 is 1 phase and double output shaft.
* L2 is 2 stage and double output shaft.
* C1 is 1 phase and double hollow clamping output shaft (bore).
* C2 is 2 stage and double hollow clamping output shaft (bore).
JAC090-L1, JAC090-L2, JAC090-C1, JAC090-C2 Drawing Proportions
* L1 is 1 stage and double output shaft.
* L2 is 2 stage and double output shaft.
* C1 is 1 phase and double hollow clamping output shaft (bore).
* C2 is 2 phase and double hollow clamping output shaft (bore).
Organization Profile
JACTON Market Co.,Ltd (VAT No.: 9144190007026567X3, registered Cash 500000CNY) is a leading maker and provider of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Methods, Electric Linear Actuators, Gearmotors and Speed Reducers, Other people Linear Movement and Electricity Transmission Items in China. We are found in Chang An, Xihu (West Lake) Dis. guan, Guang dong in China. We are an audited expert company and supplier by SGS (Serial NO.: QIP-ASI192186) and BV (Serial NO.: MIC-ASR257162) organizations. We have a stringent quality technique, with senior engineers, seasoned skilled staff and practiced income groups, and persistently offer the customers with the greatest engineered answer for precision linear actuation, power transmission and mechanical jacking methods. CZPT Industries guarantees good quality, reliability, overall performance and price for today’s demanding industrial programs.
Firm Advantages
* One of the biggest orders with 1750 units screw carry jacks.
* Common merchandise with 2nd Drawings(DXF, DWG, PDF) and 3D CAD Product(Phase).
* a hundred% quality confident with double good quality inspections. Original Inspection Reports, Operation Handbook, and Book Catalogue are place into the packages.
* 100% safety transportation with powerful normal export plywood circumstances supplies (free of charge fumigation).
* Intercontinental regular materials for all regular merchandise.
* Custom made design obtainable, OEM service obtainable, Free engineering guidance and Consumer label obtainable.
Goods Listing
* Manual Screw Jacks
* Electric Screw Jacks
* Screw Jacks Series:
Cubic Screw Jack JTC Collection, Device Screw Jack JTW Series, Trapezoidal Screw Jack JT Collection, Worm Screw Jack JTM Series, Stainless Metal Screw Jack JSS Collection, Through Hole Screw Jack JTH Series, Ball Screw Jack JTB Collection, Cubic Ball Screw Jack JTD Collection, Bevel Equipment Screw Jack JTS Sequence and JTG Series, and Electric Cylinder JTE Series.
* Bevel Gearboxes Sequence:
Cubic Bevel Gearbox JTP Sequence, Hollow Shaft Gearbox JTPH Sequence, Enter Flange Gearbox JTPF Collection, Input Flange and Hollow shaft Gearbox JTPG Series, Stainless Steel Gearbox JTP Series, Aluminum Gearbox JTA Series, and Bevel Gearboxes JT Series.
* Screw Jack Lifting Techniques and Components:
2jacks lifting method, 3jacks lifting system, 4jacks lifting technique, 6jacks lifting method, 8jacks lifting technique……14jacks lifting system. Lifting techniques accessories protect ac, dc motors, geared motors, servo motors, stepper motors, handwheels, couplings, CZPT joints, telescopic CZPT joints, connecting shafts, cardan shafts, limit switches, proximity switches, security nut, travel nut, rod ends, end nuts, pillow block bearings, flange blocks, motor flange nema or iec, encoder, potentiometer, frequency converter, place indicators, trunnion plate, and trunnion mounting brackets.
* Electric powered Linear Actuators Series:
Electro Mechanical Actuators LA Sequence, Electro Mechanical Actuators LAP Sequence.
* Equipment Reducers Sequence:
Helical Equipment Reducers R Sequence, Helical Bevel Gear Reducers K Collection, Parallel Shaft Helical Gear Reducers F Series, Helical Worm Equipment Reducers S Sequence, Helical Gear Motor GMH/GMV Sequence, and Worm Equipment Reducers NMRV Series.
Customers Distribution Nations around the world
* American Nations around the world: United States, Mexico, Canada, Chile, Argentina, Xihu (West Lake) Dis.by means of, Brazil, Colombia, Guatemala, Honduras, Panama, Peru.
* European Nations: Germany, France, United Kingdom, Italy, Spain, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Eire, Ga, Slovenia.
* Asian Nations: Malaysia, Indonesia, Singapore, Philippines, Vietnam, Thailand, India, Israel, Cambodia, Myanmar, Sri Lanka, Maldives, Pakistan, Iran, Turkey, Jordan, Saudi Arabia, Yemen, Oman, United Arab Emirates, Qatar, Ga, Armenia.
* Oceanian Countries: Australia, New Zealand.
* African International locations: Egypt, Ethiopia, Nigeria, South Africa, Zambia, Mozambique.
What is a Planetary Gearbox?
A planetary gearbox is a mechanical gadget in which the tooth of a earth mesh with the tooth of its sunlight or ring. The variety of tooth and the spacing of planets will determine regardless of whether the teeth mesh properly. In this article, we will find out much more about planetary gearboxes. In addition to knowing their doing work, you can also understand how to design your personal. Right here are some examples:
planetary gearboxes
If your vehicle has an automatic transmission, then a planetary gearbox is the variety you have. It is attainable to locate out if you have this type of gearbox by consulting the owner’s handbook, contacting the service office of your car’s maker, or conducting a look for using your favorite lookup motor. Nonetheless, planetary gears are more intricate and have a lot of far more factors than common gearboxes. The subsequent details will describe a lot more about this variety of gearbox.
Planetary gearboxes use a few various equipment types to transmit torque. The sunlight gear sits in the centre of the gear assembly, even though the other gears rotate about it. A carrier connects the two gears, and is designed to set the spacing amongst them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work jointly. The provider also incorporates the output shaft. For this gearbox to perform effectively, it must meet the application’s demands.
There are three primary types of planetary gearboxes: the fundamental model is highly successful and transmits 97% of the electrical power enter. The earliest designs are not intricate, but they do have some essential variances. Some of these distinctions make them excellent for different programs. For instance, a planetary gearbox can operate in alternating and constant procedure, with the output assist possessing inside grooving. Some styles have more than a single output shaft, making it possible for the user to decide on the configuration and torque that is greatest for their application.
1 of the main variations amongst a planetary gearbox and a conventional one is the way the planetary parts go. A planetary gearbox may have several axes for enhanced torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth at the same time. They are the ideal decision for space-constrained purposes. For instance, a vehicle with modest spaces can put in one with relieve.
A planetary gearbox’s equipment ratio is identified by the ratio of the sunlight equipment to the ring gear. The variety of teeth on the solar gear is a way to adjust the gear ratio. Scaled-down solar gears result in greater planetary gear ratios, although bigger ones trigger a lower in torque. The ratio amongst planetary gears ranges from 3:1 to ten:1, with the most affordable ratio becoming three. The finest achievable ratio is 10:1.
A planetary gearbox has several positive aspects. The compact layout helps make them a more productive decision for small motors and is beneficial for servo capabilities. Planetary gearboxes have minimal inertia, which is an critical issue, particularly in servo applications, because the inertia of the gearbox provides to the motor’s load inertia. The planetary gearboxes are normally lubricated with grease or oil, so you never want to worry about re-lubrication or routine maintenance.
planetary gearboxes with output shaft
The benefits of planetary gearboxes are numerous. They are widely used in numerous applications, from automobiles to health-related products, products & personnel lifts to equipment equipment. They are also utilised in derrick & dockyard cranes and slewing drives. These gearboxes are available in a variety of sizes and designs, ranging from little to very big. There are numerous distinct kinds, and each and every is created to match its intended use.
The LP era 3 gearhead collection brings together maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft variation is specially suited for higher-velocity, extremely dynamic cyclic operation. An additional edition is the SP+ High Speed. The SP+ large-speed model is designed to obtain optimum speeds although in steady operation. If you need a planetary gearbox with an output shaft, seem no more. It is the best decision for several purposes.
As the title implies, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also known as the planetary gears) are related by a provider to the output shaft. The provider is then related to the output shaft by a ring. There are two or a lot more planetary gears inside the planetary gearbox. Each and every equipment is linked to a provider, which is linked to the output shaft.
An epicyclic planetary equipment prepare can be assembled so that the world equipment rolls all around the solar equipment. In the wheel generate planetary gearbox, the planetary gears are grouped over the housing to optimize the dimension and weight of the technique. The planetary equipment teach can handle torques as large as 332,000 N.m., with the ring gear currently being fastened whilst the sun gear is movable.
An additional edge of a planetary gearbox is that it employs a lot of tooth at when. This permits for higher speed reduction and higher torque transmission, and it is incredibly compact. Planetary gearboxes with output shaft are best for room-constrained programs. Their compact dimensions and small weight make them a popular option in many industries. They are also identified as epicyclic gears and are employed in a lot of different sorts of machines.
A planetary gearbox can have three elements. A central sunlight equipment, an outer ring recognized as the internal gear, and an output shaft. These 3 parts are connected by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a normal gap in between the gears. The carrier also acts as the output shaft. They can be used to develop little devices, this kind of as a bicycle acceleration hub.
planetary gearboxes with integer variety of tooth
When planning a planetary gearbox, one need to determine the volume of tooth depend. This figure is recognized as the mesh load element Kg, and is primarily based on the normal tooth forces that are generated in each mesh. The amount of planets, the mistake in the equipment design, and the rigidity of the housing all affect Kg. Relying on the variety of software, Kg can be calculated by using distinct standards.
In a common planetary gearbox, the ratio is an integer amount, and the most affordable is 3:1. At a ratio of ten, the sunshine gear is as well massive and the sun wheel is as well minimal to offer a ample volume of torque. In most cases, the ratio is an integer worth, and the enamel are evenly spaced. The gear mesh is then well balanced to quality 2. The carrier is calculated 3-dimensionally to detect the accuracy of the earth pin hole in the provider.
In the easiest circumstance, every planetary gear mesh makes a dynamic signal at its mesh frequency. These signals can terminate or fortify in numerous techniques. A helix angle, nevertheless, introduces axial forces into the gear mesh, which can be cancelled or bolstered in the exact same way as torques. As the helix angle is an integer number, this planetary equipment design does not automatically demand infinite precision.
The ensuing movement interval is measured in rotational angles. This figure can be utilised to figure out fault analysis and estimate the minimal information size necessary. It can also be utilized to compute the kinematic movement of a defective world gear tooth. It is important to be aware that fault-mesh movement is not instantaneous, and consequently, it requires a adequate volume of time to fully mesh a faulty planet gear.
The load-share factor is comparable to that of spur and helical gearboxes, and can be used to determine dynamic load sharing. When the load share factor is lower, the personal equipment meshes are a bit loaded. Deflections can range, particularly with higher-precision gears. Consequently, the layout approach need to integrate the tolerance chain. This will ensure the appropriate ratio of gear mesh.
A planetary gearbox is a variety of planetary equipment technique that is used in motors. It has a sunshine equipment at the center and a set of outer gears. Every equipment turns according to its axis close to the sunlight. They are interconnected by a ring element and are related to each and every other through a provider. The provider also consists of the output shaft. And since the solar equipment is centered, the mesh is common.
As an additional reward, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Regardless of the substantial-top quality of planetary gearboxes, it is essential to appropriately lubricate them to keep away from put on and tear. CZPT utilizes CZPT. In purchase to make the planetary gearboxes previous a extended time, the lubricant is usually included in the planetary gearbox.