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China Hot selling Prf90 Series High Precision Spur Gear Transmission Planetary Gear Box for Servo Motor cycloidal gearbox

Product Description

PRF90 Series High Precision Spur Gear Transmission Planetary Gear Box For Servo Motor

There are many kinds and models of reducers. According to the control accuracy, reducers can be divided into general transmission reducers and precision reducers: general transmission reducers have low control accuracy and can meet the basic power transmission requirements of general mechanical equipment; Precision reducer has high precision, long service life, small return clearance and high reliability. It is suitable for high-end fields such as industrial robots, CNC machine tools, aerospace and so on.

Product Parameters

1.Square flange output,standard size;
2.The input connection specifications are competeand there are many choices;
3.Straight transmission,single cantilever structure,design simple,high cost performance;
4.Stable operation,low noise;
5.Keyway can be opened in the force shaft;
6.Size range:40-160mm;
7.Ratio range:3-100;
8.Precision range:8-16arcmin

Specifications				PRF40	PRF60	PRF80	PRF90	PRF120	PRF160
Technal Parameters				PRF40	PRF60	PRF80	PRF90	PRF120	PRF160
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	185	240	400	450	1240	2250
Max. Axial Load			N	150	220	420	430	1000	1500
Torsional Rigidity			Nm/arcmin	0.7	1.8	4.7	4.85	11	35
Max.Input Speed			rpm	8000	8000	6000	6000	6000	4000
Rated Input Speed			rpm	4500	4000	3500	3500	3500	3000
Noise			dB	≤55	≤58	≤60	≤60	≤65	≤70
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥96% L2≥94%
Return Backlash	P1	L1	arcmin	≤8	≤8	≤8	≤8	≤8	≤8
	P1	L2	arcmin	≤12	≤12	≤12	≤12	≤12	≤12
	P2	L1	arcmin	≤16	≤16	≤16	≤16	≤16	≤16
	P2	L2	arcmin	≤20	≤20	≤20	≤20	≤20	≤20
Moment Of Inertia Table	L1	3	Kg*cm2	0.1	0.46	0.77	1.73	12.78	36.72
		4	Kg*cm2	0.1	0.46	0.77	1.73	12.78	36.72
		5	Kg*cm2	0.1	0.46	0.77	1.73	12.78	36.72
		7	Kg*cm2	0.06	0.41	0.65	1.42	11.38	34.02
		10	Kg*cm2	0.06	0.41	0.65	1.42	11.38	34.02
	L2	12	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		15	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		16	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		20	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		25	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		28	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		30	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		35	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		40	Kg*cm2	0.08	0.44	0.72	1.49	12.18	34.24
		50	Kg*cm2	0.05	0.34	0.58	1.25	11.48	34.02
		70	Kg*cm2	0.05	0.34	0.58	1.25	11.48	34.02
		100	Kg*cm2	0.05	0.34	0.58	1.25	11.48	34.02
Technical Parameter	Level	Ratio		PRF40	PRF60	PRF80	PRF90	PRF120	PRF160
Rated Torque	L1	3	Nm	/	27	50	96	161	384
		4	Nm	16	40	90	122	210	423
		5	Nm	15	40	90	122	210	423
		7	Nm	12	34	48	95	170	358
		10	Nm	10	16	22	56	86	210
	L2	12	Nm	/	27	50	95	161	364
		15	Nm	/	27	50	96	161	364
		16	Nm	16	40	90	122	210	423
		20	Nm	15	40	90	122	210	423
		25	Nm	16	40	90	122	210	423
		28	Nm	16	40	90	122	210	423
		30	Nm	/	27	50	96	161	364
		35	Nm	12	40	90	122	210	423
		40	Nm	16	40	90	122	210	423
		50	Nm	15	40	90	122	210	423
		70	Nm	12	34	48	95	170	358
		100	Nm	10	16	22	96	80	210
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.43	0.98	2.3	3.12	7.08	15.5
Weight	L2		kg	0.65	1.26	2.97	3.82	8.7	17

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. Who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. How to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. Why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. What services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Industrial
Speed:	Low Speed
Function:	Driving
Casing Protection:	Closed Type
Starting Mode:	Direct on-line Starting
Certification:	ISO9001

Samples:	US$ 15/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetary gearbox

Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations

Planetary gearboxes play a significant role in enhancing the efficiency of conveyor belts used in mining operations:

High Torque Capability: Planetary gearboxes are capable of providing high torque output, which is essential for handling heavy loads of mined materials on conveyor belts.
Compact Design: The compact nature of planetary gearboxes allows them to be integrated into tight spaces, making them suitable for conveyor systems where space is limited.
Multi-Stage Design: Planetary gearboxes can achieve high gear ratios through multiple stages of gear reduction. This allows for efficient power transmission from the motor to the conveyor, reducing the load on the motor and increasing overall efficiency.
Load Distribution: Planetary gearboxes distribute the load across multiple planet gears, which helps in minimizing wear and ensuring longer lifespan of the gearbox.
Variable Speed Control: By using planetary gearboxes with variable speed capabilities, conveyor belts can be operated at different speeds to match the processing requirements, optimizing material handling and energy consumption.
Overload Protection: Some planetary gearboxes feature built-in overload protection mechanisms, safeguarding the gearbox and conveyor system from damage due to sudden increases in load.

Overall, planetary gearboxes enhance the efficiency, reliability, and performance of conveyor belts in mining operations by providing the necessary torque, compact design, and precise control needed to transport mined materials effectively.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

1. Load and Torque Requirements: Evaluate the anticipated load and torque that the gearbox will experience in the application. Select a gearbox size that can handle the maximum load without exceeding its capacity, ensuring reliable and durable operation.

2. Gear Ratio: Determine the required gear ratio to achieve the desired output speed and torque. Different gear ratios are achieved by varying the number of teeth on the gears. Select a gearbox with a suitable gear ratio for your application’s requirements.

3. Efficiency: Consider the efficiency of the gearbox, which is influenced by factors such as gear meshing, bearing losses, and lubrication. A higher efficiency gearbox minimizes energy losses and improves overall system performance.

4. Space Constraints: Evaluate the available space for installing the gearbox. Planetary gearboxes offer compact designs, but it’s essential to ensure that the selected size fits within the available area, especially in applications with limited space.

5. Material Selection: Choose suitable gear materials based on factors like load, speed, and operating conditions. High-quality materials, such as hardened steel or specialized alloys, enhance gear strength, durability, and resistance to wear and fatigue.

6. Lubrication: Proper lubrication is critical for reducing friction and wear in the gearbox. Consider the lubrication requirements of the selected gear materials and ensure the gearbox is designed for efficient lubricant distribution and maintenance.

7. Environmental Conditions: Assess the environmental conditions in which the gearbox will operate. Factors such as temperature, humidity, and exposure to contaminants can impact gear material performance. Choose materials that can withstand the operating environment.

8. Noise and Vibration: Gear material selection can influence noise and vibration levels. Some materials are more adept at dampening vibrations and reducing noise, which is essential for applications where quiet operation is crucial.

9. Cost: Consider the budget for the gearbox and balance the cost of materials, manufacturing, and performance requirements. While high-quality materials may increase initial costs, they can lead to longer gearbox lifespan and reduced maintenance expenses.

10. Manufacturer’s Recommendations: Consult with gearbox manufacturers or experts for guidance on selecting the appropriate size and gear materials. They can provide insights based on their experience and knowledge of various applications.

Ultimately, the proper selection of size and gear materials is vital for achieving reliable, efficient, and long-lasting performance in planetary gearboxes. Taking into account load, gear ratio, materials, lubrication, and other factors ensures the gearbox meets the specific needs of the application.

planetary gearbox

Energy Efficiency of a Worm Gearbox: What to Expect

The energy efficiency of a worm gearbox is an important factor to consider when evaluating its performance. Here’s what you can expect in terms of energy efficiency:

Typical Efficiency Range: Worm gearboxes are known for their compact size and high gear reduction capabilities, but they can exhibit lower energy efficiency compared to other types of gearboxes. The efficiency of a worm gearbox typically falls in the range of 50% to 90%, depending on various factors such as design, manufacturing quality, lubrication, and load conditions.
Inherent Losses: Worm gearboxes inherently involve sliding contact between the worm and worm wheel. This sliding contact generates friction, leading to energy losses in the form of heat. The sliding action also contributes to lower efficiency when compared to gearboxes with rolling contact.
Helical-Worm Design: Some manufacturers offer helical-worm gearbox designs that combine elements of helical and worm gearing. These designs aim to improve efficiency by incorporating helical gears in the reduction stage, which can lead to higher efficiency compared to traditional worm gearboxes.
Lubrication: Proper lubrication plays a significant role in minimizing friction and improving energy efficiency. Using high-quality lubricants and ensuring the gearbox is adequately lubricated can help reduce losses due to friction.
Application Considerations: While worm gearboxes might have lower energy efficiency compared to other types of gearboxes, they still offer advantages in terms of compactness, high torque transmission, and simplicity. Therefore, the decision to use a worm gearbox should consider the specific requirements of the application, including the trade-off between energy efficiency and other performance factors.

When selecting a worm gearbox, it’s essential to consider the trade-offs between energy efficiency, torque transmission, gearbox size, and the specific needs of the application. Regular maintenance, proper lubrication, and selecting a well-designed gearbox can contribute to achieving the best possible energy efficiency within the limitations of worm gearbox technology.

China Hot selling Prf90 Series High Precision Spur Gear Transmission Planetary Gear Box for Servo Motor cycloidal gearbox
editor by CX 2024-05-16

China manufacturer Hot Selling Modern gearmotor precision gear reducer electric motor reduction Planetary Gearbox planetary gearbox backdrive

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Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Detailed Photos

Product Parameters

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Company Profile

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor
Layout:	Cycloidal
Installation:	Vertical Type
Step:	Double-Step
Size:	32, 42, 52, 62,72mm
Manipulate Way:	Forced Manipulation

Customization:	Available \| Customized Request

planetarygearbox

Planetary Gearbox Basics

If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.

Wheel drive planetary gearboxes

Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.

Spur gears

There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
planetarygearbox

Helical gears

A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.

Various sizes

There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
planetarygearbox

Applications

This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.

China manufacturer Hot Selling Modern gearmotor precision gear reducer electric motor reduction Planetary Gearbox planetary gearbox backdrive
editor by Dream 2024-04-24

China Hot selling ZD Low Backlash Torque High Efficiency Spur Helical Gear Planetary Reducer Gearbox calculate gear ratio planetary gearbox

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Product Description

Model Selection

Planetar y gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear.

• Model Selection

Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Range Of Planetary Gearbox

Other Products

Company Profile

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Change Drive Torque, Speed Changing, Speed Reduction
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Type:	Planetary Gear Box
Size:	60mm-160mm

Samples:	US$ 100/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetarygearbox

Types, Applications, and Lubrication of Planetary Gearboxes

A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.

Applications of planetary gearboxes

The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.

Types

There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
planetarygearbox

Design

A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.

Lubrication

Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
planetarygearbox

Applications

This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.

China Hot selling ZD Low Backlash Torque High Efficiency Spur Helical Gear Planetary Reducer Gearbox calculate gear ratio planetary gearbox
editor by Dream 2024-04-23

China Best Sales Hot Selling Modern gearmotor precision gear reducer speed electric motor Planetary Gearbox with high quality

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Model Selection

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.

• On Your Need

We can modify standard products or customize them to meet your specific needs.

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FAQ

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor
Layout:	Cycloidal
Installation:	Vertical Type
Step:	Double-Step
Size:	32, 42, 52, 62,72mm
Manipulate Way:	Forced Manipulation

Customization:	Available \| Customized Request

planetary gearbox

Challenges in Achieving High Gear Ratios with Compactness in Planetary Gearboxes

Designing planetary gearboxes with high gear ratios while maintaining compactness presents several challenges:

Space Constraints: As the gear ratio increases, the number of gear stages required also increases. This can lead to larger gearbox sizes, which may be challenging to accommodate in applications with limited space.
Bearing Loads: Higher gear ratios often result in increased loads on the bearings and other components due to the redistribution of forces. This can impact the durability and lifespan of the gearbox.
Efficiency: Each gear stage introduces losses due to friction and other factors. With multiple stages, the overall efficiency of the gearbox can decrease, affecting its energy efficiency.
Complexity: Achieving high gear ratios can require complex gear arrangements and additional components, which can lead to increased manufacturing complexity and costs.
Thermal Effects: Higher gear ratios can lead to greater heat generation due to increased friction and loads. Managing thermal effects becomes crucial to prevent overheating and component failure.

To address these challenges, gearbox designers use advanced materials, precise machining techniques, and innovative bearing arrangements to optimize the design for both compactness and performance. Computer simulations and modeling play a critical role in predicting the behavior of the gearbox under different operating conditions, helping to ensure reliability and efficiency.

planetary gearbox

Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes

Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:

Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.

Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.

Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.

Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.

Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.

Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.

Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.

Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.

Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.

Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.

planetary gearbox

Role of Sun, Planet, and Ring Gears in Planetary Gearboxes

The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:

Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.

The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.

Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.

China Best Sales Hot Selling Modern gearmotor precision gear reducer speed electric motor Planetary Gearbox with high quality
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China Standard Machinery Hot Selling Small Precision Spur Gear tiller price agriculture Planetary Gearbox differential gearbox

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Product Description

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Product Parameters

Note : It’s just the typical technical data for you reference, The specification such as voltage, speed, torque, shaft can be customized by your needs. Please contact us for more details. Thanks.

Company Profile

FAQ

Q: What’re your main products?

A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Motor, Machinery
Function:	Speed Changing, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Three-Step

Customization:	Available \| Customized Request

planetary gearbox

Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes

The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:

Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.

In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.

planetary gearbox

Considerations for Selecting Size and Gear Materials in Planetary Gearboxes

Choosing the appropriate size and gear materials for a planetary gearbox is crucial for optimal performance and reliability. Here are the key considerations:

planetary gearbox

Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics

Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:

1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.

2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.

3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.

4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.

5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.

6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.

7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.

8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.

9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.

10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.

Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.

China Standard Machinery Hot Selling Small Precision Spur Gear tiller price agriculture Planetary Gearbox differential gearbox
editor by CX 2024-04-03

China Hot selling Two Stage 14~160 Ratio Ngw42~Ngw122 Planetary Gear Box car gearbox

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Product Description

Two Stage 14~160 Ratio NGW42~NGW122 Planetary Gear Box

NGW series gearboxes consist of single-stage(NGW11-NGW121),two-stage(NGW42-NGW122) and stree-stage(NGW73-NGW123).

1.Model Number
NGW, NGW-L, NGW-S, NGW-QJ

2.Applications
NGW Planetary Gear Units is widely used in many areas such as metallurgy, mine, lifting, transportation, textile, cement, light industry, chemical, pharmaceutical, dye printing and so on.

3.Product Characteristics
(1) Small volume, light weight, well-knitted structure, big transmission power and high load capacity. Compared with the ordinary cylindrical gear reducers of the same level, its weight is lower 1/2 and volume is only 1/2-1/3 of the former.
(2) High transmission efficiency. 1-stage is up to 97%, 2-stage 94%, 3-stage 91%.
(3) The range of transmission power is very wide, from 1kw to 1300kw.
(4) NGW Planetary Gear Units is designed with hard-tooth-faced, and can be used widely and in long period.
(5) Big transmission ratio

4.Technical Data(NGW)
Original Version NGW Series
Shafts Position: In Line
1 Stage: NGW11~NGW121 Ratio: 2.8~12.5
2 Stage: NGW42~NGW122 Ratio: 14~160
3 Stage: NGW73~NGW123 Ratio: 180~2000

New Design NGW Series
Shafts Position: In Line, Parallel Shaft
NAD(NAF) – 1 Stage, Foot Mounted(Flange Mounted), In Line
NAZD(NAZF) – 1 Stage, Foot Mounted(Flange Mounted), Parallel Shaft
NBD(NBF) – 2 Stage, Foot Mounted(Flange Mounted), In Line

NGW-S Series Planetary Gearboxes
Shafts Position: Right Angle
Gearset: Spiral Bevel Gear Pair Integrated With Planetary Gear Set
2 Stage: NGW-S42~NGW-S122 Ratio: 11.2~80
3 Stage: NGW-S73~NGW-S123 Ratio: 56~500

Stage	Model	Size	Ratio	Rated Power
Single-stage	NGW11~NGW121	1~12	2.8~12.5	2. 8-1314KW
Two-stage	NGW42~NGW122	1~12	14-160	0.7-517KW
Three-stage	NGW73~NGW123	1~6	180-2000	0.16-47.1KW

Types	Sizes	Nominal Ratio	Input Shaft Dia.(m6)	Output Shaft Dia.(n6)
NAD	200,224,…1800,2000	4~5.6 6.3~9	50~400mm 40~360mm	60~630mm
NAF	200,224,…500,560	4~5.6 6.3~9	50~130mm 40~100mm	60~220mm
NAZD	200,224,…1400,1600	10~18	30~240mm	60~560mm
NAZF	200,224,…500,560	10~18	30~85mm	60~220mm
NBD	250,280,…1800,2000	20~25 28~50	30~280mm	80~630mm
NBF	250,280,…500,560	20~25 28~50	30~80mm	80~220mm
NBZD	250,280,…1400,1600	56~125	28~170mm	80~560mm
NBZF	250,280,…500,560	56~125	28~55mm	80~220mm
NCD	315,355,…1800,2000	112~400	25~150mm	120~630mm
NCF	315,355,…500,560	112~400	25~50mm	120~220mm
NCZD	315,355,…1800,2000	450~1250	20~170mm	120~630mm
NCZF	315,355,…500,560	450~1250	25~45mm	120~220mm

5.Product picture:

6.Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

7.Customer visiting:

8.FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you have any demand for our products please feel free to contact me. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Machinery, Industry
Function:	Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened
Installation:	Horizontal Type
Step:	Double-Step

Customization:	Available \| Customized Request

planetary gearbox

Role of Planetary Gearboxes in Powertrain Systems of Electric and Hybrid Vehicles

Planetary gearboxes play a critical role in the powertrain systems of both electric and hybrid vehicles, contributing to their efficiency and performance:

Electric Motor Integration: In electric vehicles (EVs) and hybrid vehicles, planetary gearboxes are commonly used to connect the electric motor to the drivetrain. They enable torque and speed transformation, ensuring the motor’s output is suitable for the vehicle’s desired speed range and load conditions.

Torque Splitting in Hybrids: Hybrid vehicles often have both an internal combustion engine (ICE) and an electric motor. Planetary gearboxes enable torque splitting between the two power sources, optimizing their combined performance for various driving scenarios, such as electric-only mode, hybrid mode, and regenerative braking.

Regenerative Braking: Planetary gearboxes facilitate regenerative braking in electric and hybrid vehicles. They enable the electric motor to function as a generator, converting kinetic energy into electrical energy during deceleration. This energy can then be stored in the vehicle’s battery for later use.

Compact Design: Planetary gearboxes offer a compact design with a high power density, making them suitable for the limited space available in electric and hybrid vehicles. This compactness allows manufacturers to maximize interior space and accommodate battery packs, drivetrain components, and other systems.

Efficient Power Distribution: The unique arrangement of planetary gears allows for efficient power distribution and torque management. This is particularly important in electric and hybrid powertrains, where optimal power allocation between different components contributes to overall efficiency.

CVT Functionality: Some hybrid vehicles incorporate Continuously Variable Transmission (CVT) functionality using planetary gearsets. This enables seamless and efficient transitions between various gear ratios, improving the driving experience and enhancing fuel efficiency.

Performance Modes: Planetary gearboxes facilitate the implementation of different performance modes in electric and hybrid vehicles. These modes, such as “Sport” or “Eco,” adjust the power distribution and gear ratios to optimize performance or energy efficiency based on the driver’s preferences.

Reduction Gear for Electric Motors: Electric motors often operate at high speeds and require reduction gearing to match the vehicle’s requirements. Planetary gearboxes provide the necessary gear reduction while maintaining efficiency and torque output.

Efficient Torque Transfer: Planetary gearboxes ensure efficient transfer of torque from the power source to the wheels, resulting in smooth acceleration and responsive performance in electric and hybrid vehicles.

Integration with Energy Storage: Planetary gearboxes contribute to the integration of energy storage systems, such as lithium-ion batteries, by efficiently connecting the power source to the drivetrain while managing power delivery and regeneration.

In summary, planetary gearboxes are integral components of the powertrain systems in electric and hybrid vehicles. They enable efficient power distribution, torque transformation, regenerative braking, and various driving modes, contributing to the overall performance, efficiency, and sustainability of these vehicles.

planetary gearbox

Differences Between Inline and Right-Angle Planetary Gearbox Configurations

Inline and right-angle planetary gearbox configurations are two common designs with distinct characteristics suited for various applications. Here’s a comparison of these configurations:

Inline Planetary Gearbox:

Configuration: In an inline configuration, the input and output shafts are aligned along the same axis. The sun gear, planetary gears, and ring gear are typically arranged in a straight line.
Compactness: Inline gearboxes are more compact and have a smaller footprint, making them suitable for applications with limited space.
Efficiency: Inline configurations tend to have slightly higher efficiency due to the direct alignment of components.
Output Speed and Torque: Inline gearboxes are better suited for applications that require higher output speeds and lower torque.
Applications: They are commonly used in robotics, conveyors, printing machines, and other applications where space is a consideration.

Right-Angle Planetary Gearbox:

Configuration: In a right-angle configuration, the input and output shafts are oriented at a 90-degree angle to each other. This allows for a change in direction of power transmission.
Space Flexibility: Right-angle gearboxes offer flexibility in arranging components, making them suitable for applications that require changes in direction or where space constraints prevent a straight-line configuration.
Torque Capacity: Right-angle configurations can handle higher torque loads due to the increased surface area of gear engagement.
Applications: They are often used in cranes, elevators, conveyor systems, and applications requiring a change in direction.
Efficiency: Right-angle configurations may have slightly lower efficiency due to increased gear meshing complexity and potential for additional losses.

Choosing between inline and right-angle configurations depends on factors such as available space, required torque and speed, and the need for changes in power transmission direction. Each configuration offers distinct advantages based on the specific needs of the application.

planetary gearbox

Factors to Consider When Selecting a Planetary Gearbox

Choosing the right planetary gearbox for a specific application involves considering various factors to ensure optimal performance and compatibility. Here are the key factors to keep in mind:

Load Requirements: Determine the torque and speed requirements of your application. Planetary gearboxes offer different torque and speed ratios, so selecting the appropriate gearbox with the right load capacity is crucial.
Ratio: Evaluate the gear reduction ratio needed to achieve the desired output speed and torque. Planetary gearboxes come in various gear ratios, allowing you to customize the output characteristics.
Efficiency: Consider the gearbox’s efficiency, as it affects energy consumption and heat generation. Higher efficiency gearboxes minimize power losses during transmission.
Size and Compactness: Planetary gearboxes are known for their compact size, but it’s essential to choose a size that fits within the available space while meeting performance requirements.
Mounting Configuration: Determine how the gearbox will be mounted in your application. Planetary gearboxes can have different mounting options, including flange, shaft, or foot mountings.
Input and Output Types: Select the appropriate input and output shaft configurations, such as male, female, keyed, splined, or hollow shafts, to ensure compatibility with your equipment.
Environment: Consider the operating environment, including temperature, humidity, dust, and potential exposure to chemicals. Choose a gearbox with appropriate seals and materials to withstand the conditions.
Accuracy: Some applications require precise motion control. If accuracy is essential, choose a gearbox with minimal backlash and high gear mesh quality.
Service Life and Reliability: Evaluate the gearbox’s expected service life and reliability based on the manufacturer’s specifications. Choose a reputable manufacturer known for producing reliable products.
Backlash: Backlash is the play between gears that can affect positioning accuracy. Depending on your application, you might need a gearbox with low backlash or a method to compensate for it.
Budget: Consider your budget constraints while balancing performance requirements. Sometimes, investing in a higher-quality gearbox upfront can lead to long-term cost savings through reduced maintenance and downtime.

By carefully considering these factors and consulting with gearbox manufacturers or experts, you can select a planetary gearbox that best meets the unique demands of your application.

China Hot selling Two Stage 14~160 Ratio Ngw42~Ngw122 Planetary Gear Box car gearbox
editor by CX 2024-01-10

China Hot Sales High Torque Planetary Gearbox for Mixer calculate gear ratio planetary gearbox

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Solution Description

Planetary Collection Higher Electrical power Gear Box

Housing is created of solid iron,which boost its rigidity and anti-vibration.

Solar and plant gears are processed by cementite and hardening,gears are procedures by grinding,which improve the effectiveness and life span of the gearbox.

Enter manner:coaxial enter,helical gear enter,bevel-helical gear input.

Output manner:inner involute spline,hollow shaft with shrink disk,exterior involute spline,sound shaft with flat crucial.

Mounting manner:Horizonal vertical,torque-arm.
P collection measurements 9~34 transmission stage:2~3 ratio:twenty five~4000
Ratio will be bigger in mixture with H,R,K sequence.

RFQ
Q:Are you investing business or maker?
A: We are maker with above 20 years’ knowledge.

Q: How extended is your delivery time?
A: Normally it is inside 10 days if the goods are in stock, for merchandise made as for each get, it is inside 35 days soon after affirmation of get.

Q: How long need to I hold out for the suggestions following I send out the enquiry?
A: Normally inside of twelve hours.

Q: What details need to I give you to validate the product?
A: Model/Size, Transmission Ratio, Pace, Shaft instructions & Buy amount and so on.

Q: Hong long is your item guarantee?
A: We offer you twelve months guarantee from departure date of the goods.

Q: What is your payment terms? T/T one hundred% in progress for volume considerably less than USD10000.-, 30% T/T in advance , equilibrium ahead of shipment for amount over USD10000.

If you have any other inquiries, please really feel free to make contact with us below:

HOW TO Make contact with US?
Send out your Inquiry Specifics in the Beneath, click on “Send out” Now!

US $100-30,000
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	P
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Four-Step

###

Customization:	Available \| Customized Request

US $100-30,000
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Agricultural Machinery
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	P
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Four-Step

###

Customization:	Available \| Customized Request

What is a Planetary Gearbox?

A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:

planetary gearboxes

If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer number of teeth

When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.

China Hot Sales High Torque Planetary Gearbox for Mixer calculate gear ratio planetary gearbox
editor by czh 2022-12-12

China Hot selling China manufacturer XW series planetary cycloidal pinwheel gear speed reducer gearbox for sale efficiency of planetary gearbox

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Warranty: 3 years
Applicable Industries: Construction works
Customized support: OEM
Gearing Arrangement: Cycloidal
Output Torque: 2.6-1195N.M
Input Speed: 300-1800Rpm
Output Speed: 14-280rpm
Product Name: cycloidal gear reducer
Ratio: 5-100
Material: Cast Iron
Application: transmission mechanism
Heat treatment: Gear Grinding
Mounting Position: Horizontal (foot Mounted)
Certification: CCC, CE, ROHS
Packaging Details: Packed by cartons & wooden cases.
Port: HangZhou/ZheJiang

China manufacturer BWD series planetary cycloidal pinwheel gear speed reducer gearbox for sale

Xinuo motors company depending on the talent for the enterprise development, with strong technology
research and development team, has the industry’s most advanced automated nc produc.tion equipment,
advanced technology and equipment, using advanced design software for product design, perfect modern
management system, strictly in accordance with “ISO-9001” national quality management system
certification range of trust and praise.

1.Are you a manufacturer or trading company?Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.

2.Do you accept OEM?Yes, OEM is welcome.

3.What certificates do you have?Our company through the Chinese CCC certification and CQC certification, ISO-9001 international quality
system certification, CE certification, SGS certification, and obtained the national electrical products
exports quality license.

4.Can I visit your factory?Of couse. Our factory located in Chayu industrial Xitong Village Zeguo Town, HangZhou, HangZhou city,
ZHangZhoug Province, China.

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly ninety percent of the power it receives. The basic planetary gearbox comes in three basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which one is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of two parts: a sun gear (also called the central or input gear), and two planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes three components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are three main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with five to eight arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Hot selling China manufacturer XW series planetary cycloidal pinwheel gear speed reducer gearbox for sale efficiency of planetary gearbox

China Hot selling Flywheel Ring Gear for Perkins Perkins 3.152 /4.236/4.248 OEM Number 0410236; 731008m1, 3408357m1, 3819719m1, 1500010 near me shop

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Name	Tractor Spare Parts Flywheel Ring Gear For Perkins 3.152 /4.236/4.248 OEM Number 0410236;731008M1,3408357M1,3819719M1,1500010;
Brand	RDC
RDC No.	RDC-TR-70705
Type	Flywheel Ring Gear
Model No	0410236;731008M1,3408357M1,3819719M1,1500010;
Material	Steel
Size	/
Usage	Perkins Tractor Parts and so on
Package	RDC Carton

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Allis Chalmers	160 160 STANDARD / LCG
Case IH	C50 (C Series) C60 (C Series) C70 (C Series) C80 (C Series) C90 (C Series) CS48 (CS Series) CS52 (CS Series) CS58 (CS Series) CS63 (CS Series) CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series)
Landini	4530 (Orchard Tractor – 30 Series) 4560 (Orchard Tractor – 60 Series) 5500 (500 Series) 5530 (30 Series) 5560 (60 Series) 5830 (30 Series) 5840 (40 Series) 5860 (60 Series) 5870 (70 Series) 6000 (Prima Series) 6030 (30 Series) 6040 (40 Series) 6060 (60 Series) 6070 (70 Series) 6500 (500 Series) 6530 (30 Series) 6550 (50 Series) 6560 (60 Series) 6830 (30 Series) 6840 (40 Series) 6860 (60 Series) 6870 (70 Series) 6880 (80 Series) 7500 (500 Series) 7530 (30 Series) 7550 (50 Series) 7560 (60 Series) 7830 (30 Series) 7860 (60 Series) 7870 (70 Series) 7880 (80 Series) 8000 (Prima Series) 8500 (500 Series) 8530 (30 Series) 8550 (50 Series) 8560 (60 Series )8830 (30 Series) 8860 (60 Series) 8870 (70 Series) 8880 (80 Series) 9060 (60 Series) 9080 (80 Series) 9880 (80 Series) Advantage 55 (Advantage Series ) Advantage 60 (Advantage Series ) Advantage 65 (Advantage Series ) Advantage 75 (Advantage Series ) Advantage 85 (Advantage Series ) Advantage 95 (Advantage Series ) Atlas 100 (Atlas Series) Atlas 70 (Atlas Series) Atlas 75 (Atlas Series) Atlas 80 (Atlas Series) Atlas 85 (Atlas Series) Atlas 90 (Atlas Series) Blizzard 50 (Blizzard Series) Blizzard 60 (Blizzard Series) Blizzard 65 (Blizzard Series) Blizzard 75 (Blizzard Series) Blizzard 85 (Blizzard Series) Blizzard 95 (Blizzard Series) C4500 (Crawler Tractor – Cingolati Series) C4830 (Crawler Tractor – C Series) C5500 (Crawler Tractor – Cingolati Series) C5830 (Crawler Tractor – C Series) C6500 (Crawler Tractor – Cingolati Series) C6830 (Crawler Tractor – C Series) C7800 (Crawler Tractor – Cingolati Series) C7830 (Crawler Tractor – Cingolati Series) C8860 (Crawler Tractor – Cingolati Series) CF4830 (Crawler Tractor – Cingolati Series) CF5030 (Crawler Tractor – Cingolati Series) CF5830 (Crawler Tractor – Cingolati Series)CF6030 (Crawler Tractor – Cingolati Series)CF6060 (Crawler Tractor – Cingolati Series)CF6830 (Crawler Tractor – Cingolati Series)Ghibli 100 (Ghibli Series)Ghibli 80 (Ghibli Series)Ghibli 90 (Ghibli Series)Globus 50 (Globus Series)Globus 55 (Globus Series)Globus 65 (Globus Series)Globus 75 (Globus Series) Globus 80 (Globus Series) Mythos 100 (Mythos Series ) Mythos 90 (Mythos Series ) Rex 100 (Orchard Tractor – Rex Series) REX 55Rex 60 (Orchard Tractor – Rex Series) Rex 60 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 70 (Orchard Tractor – Rex Series) Rex 70 (Vineyard Tractor – Rex Series) Rex 75 (Orchard Tractor – Rex Series Rex 75 (Vineyard Tractor – Rex Series) Rex 80 (Orchard Tractor – Rex Series) Rex 80 (Vineyard Tractor – Rex Series) Rex 90 (Orchard Tractor – Rex Series) Trekker 100 (Crawler Tractor – Trekker Series) Trekker 55 (Crawler Tractor – Trekker Series) Trekker 60 (Crawler Tractor – Trekker Series) Trekker 65 (Crawler Tractor – Trekker Series) Trekker 70 (Crawler Tractor – Trekker Series) Trekker 75 (Crawler Tractor – Trekker Series) Trekker 80 (Crawler Tractor – Trekker Series) Trekker 85 (Crawler Tractor – Trekker Series) Trekker 90 (Crawler Tractor – Trekker Series) Trekker 95 (Crawler Tractor – Trekker Series) Vision 100 (Vision Series)Vision 80 (Vision Series) Vision 90 (Vision Series)
Massey Ferguson	1007 (Landini Series) 133 (100 Series) 135 (100 Series) 135 US BUILT 140 (100 Series) 145 (100 Series) 148 (100 Series) 150 (100 Series) 152 (100 Series) 154 (100 Italian Series) 154-4155 (100 Series) 158 (100 Series) 165 (100 Series) 165 US BUILT 168 (100 Series) 174 (100 Italian Series) 175 (100 Series) 175 US BUILT 178 (100 Series) 184 (100 Italian Series) 185 (100 Series) 188 (100 Series) 194 (100 Italian Series) 194-420 (Industrial Tractors) 203 (Industrial Tractors) 205 (Industrial Tractors)20B (Industrial Tractors)20C (Industrial Tractors)20D (Industrial Tractors) 20E (Industrial Tractors 20F (Industrial Tractors) 2135 (Industrial Tractors) 2200 (Industrial Tractors) 230 (200 Series) 230 US BUILT 231 (200 Series) 233 (200 Series) 234 (200 Series) 235 (200 Series) 240 (200 Series) 240 Xtra (200 Xtra Series) 240S 245 (200 Series) 250 (200 Series) 2500 (Industrial Tractors) 253 (200 Series) 254 (200 Series) 254-4255 (200 Series) 260 (200 Series) 260 Xtra (200 Xtra Series) 261 (200 Series) 2615 (2600 TAFE Series) 2620 (2000 Series) 2625 (2600 TAFE Series) 2630 2635 (2600 TAFE Series) 265 BRAZILIAN 268 XTRA270 (200 Series) 273 (200 Series) 274 (200 Series) 274SK 275 BRAZILIAN 275 Xtra (200 Xtra Series 280 283 BRAZILIAN 284 (200 Series) 285 (200 Series) 285 US BUILT 290 BRAZILIAN 290 US BUILT 290 Xtra (200 Xtra Series) 292 BRAZILIAN 293 (200 Series) 294 (200 Series) 30 (Industrial Tractors) 302 (Industrial Tractors) 304 (Industrial Tractors) 3050 (3000 Series) 3060 (3000 Series) 3065 (3000 Series) 3070 (3000 Series) 3075 (3000 Series) 30B (Industrial Tractors) 30D (Industrial Tractors) 30E (Industrial Tractors) 30H (Industrial Tractors) 3165 (Industrial Tractors) 340 (300 Series) 342 (300 Series) 35 (Pre 100 Series (1947 – 65)) 35 US BUILT 350 (300 Series) 352 (300 Series) 353 (300 Italian Series) 353LX 354 (300 Italian Series) 355 (300 Series) 360 (300 Series) 362 (300 Series) 363 (300 Italian Series) 365 (300 Series) 372 (300 Series) 373 (300 Italian Series) 374 (300 Italian Series) 375 (300 Series) 375E BRAZILIAN 377 (300 Italian Series) 382 (300 Series) 383 (300 Italian Series) 384 (300 Italian Series) 387 (300 Italian Series) 390 (300 Series) 390E BRAZILIAN 390T 393 (300 Italian Series) 394 (300 Italian Series) 397 (300 Italian Series) 398 (300 Series) 40 (Industrial Tractors) 40B (Industrial Tractors) 40E (Industrial Tractors) 425 BRAZILIAN 435 BRAZILIAN 440 (400 Brazilian Series) 440 BRAZILIAN 445 BRAZILIAN 460 BRAZILIAN 460XTRA BRAZILIAN 4707 4708 4709 492 BRAZILIAN 50 (Industrial Tractors) 50B (Industrial Tractors) 50C (Industrial Tractors) 50H (Industrial Tractors) 5335 (5000 Brazilian Series) 5340 (5000 Brazilian Series) 5355 (5000 Brazilian Series) 5360 (5000 Brazilian Series) 5410 5420 (5400 Series) 5425 (5400 Series) 5430 (5400 Series) 5435 (5400 Series) 5435 (5400 Series) 5440 (5400 Series) 5445 (5400 Series) 5450 (5400 Series) 5455 (5400 Series) 5460 (5400 Series) 5460SA 550 (500 Series) 560 (500 Series) 5611 5612 5613 565 (500 Series) 575 (500 Series) 590 (500 Series) 6000 60H (Industrial Tractors) 6120 (6100 Series) 6130 (6100 Series) 6140 (6100 Series) 6150 (6100 Series) 6235 (6200 Series) 6245 (6200 Series) 6255 (6200 Series) 6265 (6200 Series) 6445 (6400 Series) 6455 (6400 Series) 6460 (6400 Series) 6470 (6400 Series) 65 (Pre 100 Series (1947 – 65)) 65 US BUILT 675 (600 Series) 690 (600 Series) 698 (600 Series) 698T 765 (Pre 100 Series (1947 – 65))
McCormick	CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series)
Perkins	A3.144 (CB) A3.152 (CD) A4.192 (4.203 Series) A4.203 (4.203 Series) A4.212 (LA) A4.236 (LD) A4.248 (LF) AD3.152 (CE) AD4.203 (4.203 Series) AT3.152 (3.152 Series) G4.236 (LE) T3.152 (3.152 Series) T4.236 (LJ)
Steyr	M948 M952 M958 M963

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Case IH / International Harvester	130300020708 3118310R1
JCB	02100078
Landini	10410236 3118310R1 731008M1
Massey Ferguson	0410236 130300000000 3408357M1 3819719M1 731008M1 731008V1
Perkins	0410236

Name	Tractor Spare Parts Flywheel Ring Gear For Perkins 3.152 /4.236/4.248 OEM Number 0410236;731008M1,3408357M1,3819719M1,1500010;
Brand	RDC
RDC No.	RDC-TR-70705
Type	Flywheel Ring Gear
Model No	0410236;731008M1,3408357M1,3819719M1,1500010;
Material	Steel
Size	/
Usage	Perkins Tractor Parts and so on
Package	RDC Carton

###

Allis Chalmers	160 160 STANDARD / LCG
Case IH	C50 (C Series) C60 (C Series) C70 (C Series) C80 (C Series) C90 (C Series) CS48 (CS Series) CS52 (CS Series) CS58 (CS Series) CS63 (CS Series) CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series)
Landini	4530 (Orchard Tractor – 30 Series) 4560 (Orchard Tractor – 60 Series) 5500 (500 Series) 5530 (30 Series) 5560 (60 Series) 5830 (30 Series) 5840 (40 Series) 5860 (60 Series) 5870 (70 Series) 6000 (Prima Series) 6030 (30 Series) 6040 (40 Series) 6060 (60 Series) 6070 (70 Series) 6500 (500 Series) 6530 (30 Series) 6550 (50 Series) 6560 (60 Series) 6830 (30 Series) 6840 (40 Series) 6860 (60 Series) 6870 (70 Series) 6880 (80 Series) 7500 (500 Series) 7530 (30 Series) 7550 (50 Series) 7560 (60 Series) 7830 (30 Series) 7860 (60 Series) 7870 (70 Series) 7880 (80 Series) 8000 (Prima Series) 8500 (500 Series) 8530 (30 Series) 8550 (50 Series) 8560 (60 Series )8830 (30 Series) 8860 (60 Series) 8870 (70 Series) 8880 (80 Series) 9060 (60 Series) 9080 (80 Series) 9880 (80 Series) Advantage 55 (Advantage Series ) Advantage 60 (Advantage Series ) Advantage 65 (Advantage Series ) Advantage 75 (Advantage Series ) Advantage 85 (Advantage Series ) Advantage 95 (Advantage Series ) Atlas 100 (Atlas Series) Atlas 70 (Atlas Series) Atlas 75 (Atlas Series) Atlas 80 (Atlas Series) Atlas 85 (Atlas Series) Atlas 90 (Atlas Series) Blizzard 50 (Blizzard Series) Blizzard 60 (Blizzard Series) Blizzard 65 (Blizzard Series) Blizzard 75 (Blizzard Series) Blizzard 85 (Blizzard Series) Blizzard 95 (Blizzard Series) C4500 (Crawler Tractor – Cingolati Series) C4830 (Crawler Tractor – C Series) C5500 (Crawler Tractor – Cingolati Series) C5830 (Crawler Tractor – C Series) C6500 (Crawler Tractor – Cingolati Series) C6830 (Crawler Tractor – C Series) C7800 (Crawler Tractor – Cingolati Series) C7830 (Crawler Tractor – Cingolati Series) C8860 (Crawler Tractor – Cingolati Series) CF4830 (Crawler Tractor – Cingolati Series) CF5030 (Crawler Tractor – Cingolati Series) CF5830 (Crawler Tractor – Cingolati Series)CF6030 (Crawler Tractor – Cingolati Series)CF6060 (Crawler Tractor – Cingolati Series)CF6830 (Crawler Tractor – Cingolati Series)Ghibli 100 (Ghibli Series)Ghibli 80 (Ghibli Series)Ghibli 90 (Ghibli Series)Globus 50 (Globus Series)Globus 55 (Globus Series)Globus 65 (Globus Series)Globus 75 (Globus Series) Globus 80 (Globus Series) Mythos 100 (Mythos Series ) Mythos 90 (Mythos Series ) Rex 100 (Orchard Tractor – Rex Series) REX 55Rex 60 (Orchard Tractor – Rex Series) Rex 60 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 70 (Orchard Tractor – Rex Series) Rex 70 (Vineyard Tractor – Rex Series) Rex 75 (Orchard Tractor – Rex Series Rex 75 (Vineyard Tractor – Rex Series) Rex 80 (Orchard Tractor – Rex Series) Rex 80 (Vineyard Tractor – Rex Series) Rex 90 (Orchard Tractor – Rex Series) Trekker 100 (Crawler Tractor – Trekker Series) Trekker 55 (Crawler Tractor – Trekker Series) Trekker 60 (Crawler Tractor – Trekker Series) Trekker 65 (Crawler Tractor – Trekker Series) Trekker 70 (Crawler Tractor – Trekker Series) Trekker 75 (Crawler Tractor – Trekker Series) Trekker 80 (Crawler Tractor – Trekker Series) Trekker 85 (Crawler Tractor – Trekker Series) Trekker 90 (Crawler Tractor – Trekker Series) Trekker 95 (Crawler Tractor – Trekker Series) Vision 100 (Vision Series)Vision 80 (Vision Series) Vision 90 (Vision Series)
Massey Ferguson	1007 (Landini Series) 133 (100 Series) 135 (100 Series) 135 US BUILT 140 (100 Series) 145 (100 Series) 148 (100 Series) 150 (100 Series) 152 (100 Series) 154 (100 Italian Series) 154-4155 (100 Series) 158 (100 Series) 165 (100 Series) 165 US BUILT 168 (100 Series) 174 (100 Italian Series) 175 (100 Series) 175 US BUILT 178 (100 Series) 184 (100 Italian Series) 185 (100 Series) 188 (100 Series) 194 (100 Italian Series) 194-420 (Industrial Tractors) 203 (Industrial Tractors) 205 (Industrial Tractors)20B (Industrial Tractors)20C (Industrial Tractors)20D (Industrial Tractors) 20E (Industrial Tractors 20F (Industrial Tractors) 2135 (Industrial Tractors) 2200 (Industrial Tractors) 230 (200 Series) 230 US BUILT 231 (200 Series) 233 (200 Series) 234 (200 Series) 235 (200 Series) 240 (200 Series) 240 Xtra (200 Xtra Series) 240S 245 (200 Series) 250 (200 Series) 2500 (Industrial Tractors) 253 (200 Series) 254 (200 Series) 254-4255 (200 Series) 260 (200 Series) 260 Xtra (200 Xtra Series) 261 (200 Series) 2615 (2600 TAFE Series) 2620 (2000 Series) 2625 (2600 TAFE Series) 2630 2635 (2600 TAFE Series) 265 BRAZILIAN 268 XTRA270 (200 Series) 273 (200 Series) 274 (200 Series) 274SK 275 BRAZILIAN 275 Xtra (200 Xtra Series 280 283 BRAZILIAN 284 (200 Series) 285 (200 Series) 285 US BUILT 290 BRAZILIAN 290 US BUILT 290 Xtra (200 Xtra Series) 292 BRAZILIAN 293 (200 Series) 294 (200 Series) 30 (Industrial Tractors) 302 (Industrial Tractors) 304 (Industrial Tractors) 3050 (3000 Series) 3060 (3000 Series) 3065 (3000 Series) 3070 (3000 Series) 3075 (3000 Series) 30B (Industrial Tractors) 30D (Industrial Tractors) 30E (Industrial Tractors) 30H (Industrial Tractors) 3165 (Industrial Tractors) 340 (300 Series) 342 (300 Series) 35 (Pre 100 Series (1947 – 65)) 35 US BUILT 350 (300 Series) 352 (300 Series) 353 (300 Italian Series) 353LX 354 (300 Italian Series) 355 (300 Series) 360 (300 Series) 362 (300 Series) 363 (300 Italian Series) 365 (300 Series) 372 (300 Series) 373 (300 Italian Series) 374 (300 Italian Series) 375 (300 Series) 375E BRAZILIAN 377 (300 Italian Series) 382 (300 Series) 383 (300 Italian Series) 384 (300 Italian Series) 387 (300 Italian Series) 390 (300 Series) 390E BRAZILIAN 390T 393 (300 Italian Series) 394 (300 Italian Series) 397 (300 Italian Series) 398 (300 Series) 40 (Industrial Tractors) 40B (Industrial Tractors) 40E (Industrial Tractors) 425 BRAZILIAN 435 BRAZILIAN 440 (400 Brazilian Series) 440 BRAZILIAN 445 BRAZILIAN 460 BRAZILIAN 460XTRA BRAZILIAN 4707 4708 4709 492 BRAZILIAN 50 (Industrial Tractors) 50B (Industrial Tractors) 50C (Industrial Tractors) 50H (Industrial Tractors) 5335 (5000 Brazilian Series) 5340 (5000 Brazilian Series) 5355 (5000 Brazilian Series) 5360 (5000 Brazilian Series) 5410 5420 (5400 Series) 5425 (5400 Series) 5430 (5400 Series) 5435 (5400 Series) 5435 (5400 Series) 5440 (5400 Series) 5445 (5400 Series) 5450 (5400 Series) 5455 (5400 Series) 5460 (5400 Series) 5460SA 550 (500 Series) 560 (500 Series) 5611 5612 5613 565 (500 Series) 575 (500 Series) 590 (500 Series) 6000 60H (Industrial Tractors) 6120 (6100 Series) 6130 (6100 Series) 6140 (6100 Series) 6150 (6100 Series) 6235 (6200 Series) 6245 (6200 Series) 6255 (6200 Series) 6265 (6200 Series) 6445 (6400 Series) 6455 (6400 Series) 6460 (6400 Series) 6470 (6400 Series) 65 (Pre 100 Series (1947 – 65)) 65 US BUILT 675 (600 Series) 690 (600 Series) 698 (600 Series) 698T 765 (Pre 100 Series (1947 – 65))
McCormick	CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series)
Perkins	A3.144 (CB) A3.152 (CD) A4.192 (4.203 Series) A4.203 (4.203 Series) A4.212 (LA) A4.236 (LD) A4.248 (LF) AD3.152 (CE) AD4.203 (4.203 Series) AT3.152 (3.152 Series) G4.236 (LE) T3.152 (3.152 Series) T4.236 (LJ)
Steyr	M948 M952 M958 M963

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Case IH / International Harvester	130300020708 3118310R1
JCB	02100078
Landini	10410236 3118310R1 731008M1
Massey Ferguson	0410236 130300000000 3408357M1 3819719M1 731008M1 731008V1
Perkins	0410236

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Custom Low Voltage Single Phase Small AC Gear Motor with Hot selling

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Solution Description

Item Parameters

Secure Velocity Control
Brushless DC motors evaluate the environment speed with the pace comments indicators from the motor at all moments and change the motor utilized voltage. For this explanation, even if the load modifications, secure rotation is executed from reduced pace to higher speed. Widespread inverter-controller 3-section induction motors do not have this sort of feedback handle and when the load changes, the velocity can be afflicted. Brushless DC motors are advised for purposes that call for the speed to be preserved irrespective of the load fluctuation.

Primary Goods

Packaging & Shipping

1. Waterproof plastic bag packed in foam box and carton as outer packing.
two. Export wooden box packaging for merchandise.

Firm Profile

HangZhou Welldone Transmission Machinery Co., Ltd. specializes in manufacturing a variety of sorts of small and medium-sized gear, Three stage asynchronous motor, this sort of as DC motor, AC motor, reducer, planetary reducer, servo reducer, and so on. We have expert gear tester (equipment all-round inspection), CZPT hardness tester, Rockwell hardness tester (take a look at hardness yet again to make certain dress in resistance), radial runout detection (detect motor operating in and harmony, so that the motor can decrease put on and no sound for the duration of high-speed operation), face up to voltage tester (detect leakage, increased than regular voltage, no leakage), inter switch tester, surge take a look at motor stator winding change to change insulation, thickened coil, exact same energy torque output, torque is higher.

The “Welldone” equipment reducer created by our company sells well in provinces, municipalities and autonomous regions of the place. It is extensively utilised in metallurgy, mining, lifting, transportation, petroleum, chemical, textile, pharmaceutical, food, mild business, grain, oil, feed and other industries, and is deeply reliable by buyers.
Welcome new and old customers to pay a visit to and guide.

FAQ

Q: How to choose a suitable motor or gearbox?
A: If you have motor pictures or drawings to show us, or you have in depth specs, this kind of as, voltage, velocity, torque, motor measurement, functioning mode of the motor, required life span and sound amount and so on, you should do not hesitate to let us know, then we can suggest suitable motor per your ask for appropriately.

Q: Do you have a customized service for your regular motors or gearboxes?
A: Yes, we can personalize per your ask for for the voltage, velocity, torque and shaft size.

Q: What is your direct time?
A: Usually talking, our normal common solution will require 2-7days, a bit for a longer time for tailored products. It will count on the specific orders.

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How to Decide on a Planetary Gearbox for Your Programs

You can select the most ideal Planetary Gearbox for your programs right after carefully examining the various attributes. You need to also think about secondary attributes like sound level, corrosion resistance, development, cost, supply time and service. You must also verify if the constructor is available across the entire world, because some constructors work more quickly than other folks. Some constructors even respond to your requests on the identical working day, although other individuals provide each planetary gearbox even if they are out of stock.
planetarygearbox

CZPT gearbox

An CZPT planetary gearbox is a substantial-high quality, compact, and light-weight gearbox that distributes masses more than many gears. The planetary gearbox has a polymer situation that assures silent operation. The business is fully commited to the circular financial system, investing in chemical recycling and advertising the use of recycled supplies wherever attainable. For a lot more information, check out CZPT’s website or get in touch with an CZPT skilled these days.
A planetary gearbox contains a sun gear, which is identified as the input equipment. The other gears are called planets, and these are mounted on a provider, which is linked to an output shaft. A planetary gearbox is characterized by its high reduction ratios, power cost savings, and compact style. It offers excellent longevity and problems-free of charge provider. Whether you need to have a huge or small planetary gearbox, you can uncover 1 to suit your demands.
The Common series planetary gearboxes are a cost-powerful different to top quality collection gearboxes. These gearboxes are appropriate for purposes requiring only delicate backlash or with reduced IP65 safety. ABB positioners function 7 diverse equipment unit variants, making it possible for for standardized mounting and stranded wire connections. The drygear(r) pressure wave gear has a stranded wire connector and is offered with a three-12 months guarantee.
A planetary gearbox can be employed for different apps, from lifting merchandise to loading and unloading items in a factory. The organization has a extensive item range for diverse apps, which includes plastic equipment and device tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to function robot gripper techniques. Its substantial-top quality planetary gears are designed to final for several years, generating it an excellent resolution for numerous industries.

CZPT

A planetary gearbox is an vital element of several transportation methods. These units perform by aligning the output and input shafts. The Reggiana planetary gearbox 2000 sequence involves bevel levels and linear variants. The firm gives modularity and flexibility with output configurations in 10 diverse equipment dimensions. Every single planetary gearbox can also be tailored to meet the specific needs of a distinct software.
CZPT is the Australian department of CZPT, a leading global company of planetary gearboxes. CZPT is positioned in Carrum Downs, south east of Melbourne, and is 1 of the top suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The organization aims to give high-good quality, tough goods that can be employed in a range of purposes.
A CZPT In addition Collection Equipment is designed to maximize overall flexibility in a range of apps. The gearbox’s modular design makes it possible for for countless scalability. The CZPT In addition Sequence Equipment is generally employed in mining operations, and is known for its uncooked output abilities and minimal maintenance design and style. It is produced with high-good quality materials, and it is also offered in numerous measurements for custom-made purposes.
The multi-stage planetary gearbox can blend individual ratios to boost the general multiplicative element. The planetary gears may possibly also be blended to increase the transmittable torque. The output shaft and generate shaft may possibly rotate in opposite instructions, or they can be fastened so the gearbox can operate in either path. If the ring equipment is fixed, planetary gearboxes can be realized as multi-phase.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the excellent mixture of compact size and large performance in electricity transmission. The compact layout makes it possible for this gearbox to operate silently while nevertheless delivering large energy density and transmission effectiveness. The CZPT Planetary Gearbox has many benefits. As opposed to traditional planetary gearboxes, CZPT’s planetary gearbox characteristics substantial energy density, reduced torque, and ideal transmission performance.
CZPT’s products have been employed in a assortment of apps for a lot of years, proving their dependability and quality. These items are renowned in the world for their dependability and high quality. CZPT’s planetary gearboxes are backed by a 5-calendar year warranty. These features assist buyers choose a planetary gearbox that fulfills their demands and stays in top form for several years to appear. But how do you check a planetary gearbox?
Determine seventeen demonstrates the reaction of a planetary gearbox to vibration. The highest displacement in xg path at a 50% crack amount is demonstrated by the dashed line. The sign in xg route is called the xsignal. Additionally, the CZPT Planetary Gearbox’s vibration response is hugely delicate to the place of the bearings. For this reason, dynamic modeling of a planetary gearbox must think about bearing clearance.
CZPT’s hollow cup motor generate technique features large trustworthiness and minimal electrical power usage. The gearbox is suitable with industries with high quality expectations, as there is no cogging torque. Its compact dimensions and lower electromagnetic noise make it best for a selection of apps. For industries with high product good quality demands, the CZPT Hollow Cup Motor Push Technique is an superb option. It is also designed for vertical set up. You can even purchase numerous CZPT items to meet up with your distinct needs.

CZPT

With its PL sequence planetary gearboxes, CZPT has expanded its product portfolio to consist of a lot more sorts of travel remedies. CZPT is one particular of the few companies to have gained the Schneider Electrical Supplier Award for Good quality. In addition, its large-high quality planetary gearboxes are very customizable, allowing designers to customize each and every gearbox for the software at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are created to meet the exact technical specs of the application at hand.
The flange-mounted version of the planetary gearbox is equivalent to its planetary counterpart. Making use of a flange-mounted planetary gearbox enables for a scaled-down, far more compact design and style. This model also characteristics a large-diameter output shaft, which helps achieve a greater stage of torsional stiffness. This tends to make CZPT flange gearboxes especially beneficial for applications the place the route of motion can alter frequently. These gearboxes can be employed with a broad assortment of belts.
The PLQE sixty-mm gearbox is employed in Outrider’s one-phase style. Its gear ratio is 5:1, even though its twin-phase model has a fifteen:1 gear ratio. Each gearboxes have identical mounting configurations, but the two-phase model is a bit more time.
The PLN collection of planetary gearheads from CZPT are the regular for high-precision programs. They’re appropriate with all significant motor makes and dimensions, and the company’s adapter kits are accessible to suit practically any motor. This tends to make CZPT gearheads 1 of the best to combine into a sophisticated machine. They are also extremely simple to put in, with the identical torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an successful solution for screw push programs, consider employing CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact style, high torque output, and torque arm. The 300M planetary gearbox is appropriate with a selection of screw presses, which includes hydraulic push programs and digester techniques. Its Torque handle and immediate coupling function helps make it effortless to install.
CZPT’s little planetary gearboxes have an output torque of twenty:1 from personal ratios of 5:1 and 4:1. They operate silently and provide maximum transmission performance. The planetary gears are mounted on a ring that is fixed about the heart sunshine gear. The ring functions as an output torque converter for the up coming earth phase. This planetary gearbox has several phases and a highest ratio of twenty:1 can be produced from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings consist of brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s items have a assortment of makes use of in robotics, intelligent appliances, healthcare gear, interaction, and industrial automation. The organization is also committed to offering custom types based mostly on buyer requirements.
Another edge of a planetary gearbox is its high electrical power transmission efficiency. It is able of about 3% per stage, allowing it to transmit more torque than a traditional solitary-phase gearbox. Planetary gearboxes are also compact and have a high torque-to-bodyweight ratio. CZPT’s Planetary Gearbox is the best option for several purposes. This gearbox offers the maximum efficiency and is perfect for tiny-scale creation.

China Custom Low Voltage Single Phase Small AC Gear Motor with Hot selling