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China Two Stages Different Ratio Stepper Motor Planetary Reduction Gearbox compact planetary gearbox

Product Description

Product Description

 

HPS is a leading manufacturer and supplier of planetary gearbox and gear motor in China, Our company covers an area of 6 pcs. Meanwhile, all 6 production lines strictly comply with ISO 9001 and CE to control the quality. wide-range series products have been exported to 30+ countries all over the world. 
Besides, we are making great efforts to customize and provide complete solutions to meet different clients’ requirements and market. Our R&D team has 15 years experience in this field, makes our company honored with many invention patents and utility patents,  which makes CZPT the most trustable and reliable manufacturer.

 

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅8-14/ ∅38.1-2/F47.14-M4
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Production & Test Equipments

Exhibition

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.

Certificates

Successful Projects

Packaging & Shipping

FAQ

 

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be CZPT to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put forward your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

US $28-40
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Any Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅8-14/ ∅38.1-2/F47.14-M4
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method
US $28-40
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Any Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

SPECIFICATIONS STAGE RATIO RATED TORQUE (N.m)
PLF60-L2 Planetry Gearbox L2 16 30
20 30
25 32
28 30
35 30
40 25
50 25
70 20
Adapted motor ∅8-14/ ∅38.1-2/F47.14-M4
Rated Input Speed (rpm) 3000
Max Input Speed (rpm) 6000
Backlash L2 ≤15 Arcmin
Fault stop torque(N.m) 2 times of rated torque
Efficiency L2 94%
Average life span 20000h
Operating temperature -10°~+90°
Nosie  ≤55 db
IP 54
Installation method Any installation method

Planetary Gearbox Advantages and Disadvantages

A planetary gearbox is a type of mechanical drive with a single output shaft. They are suitable for both clockwise and counterclockwise rotations, have less inertia, and operate at higher speeds. Here are some advantages and disadvantages of this type of gearbox. Let us see what these advantages are and why you should use them in your applications. Listed below are some of the benefits of planetary gearboxes.
planetarygearbox

Suitable for counterclockwise and clockwise rotation

If you want to teach children about the clock hands, you can buy some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for identifying degrees of rotation, writing rules for rotation, and visual processing. You can also use these resources to teach angles. For example, the translation of shapes activity pack helps children learn about the rotation of geometric shapes. Similarly, the visual perception activity sheet helps children understand how to process information visually.
Various studies have been done to understand the anatomical substrate of rotations. In a recent study, CZPT et al. compared the position of the transitional zone electrocardiographically and anatomically. The authors found that the transitional zone was normal in nine of 33 subjects, indicating that rotation is not a sign of disease. Similarly, a counterclockwise rotation may be caused by a genetic or environmental factor.
The core tip data should be designed to work in both clockwise and counterclockwise rotation. Counterclockwise rotation requires a different starting point than a clockwise rotation. In North America, star-delta starting is used. In both cases, the figure is rotated about its point. Counterclockwise rotation, on the other hand, is done in the opposite direction. In addition, it is possible to create counterclockwise rotation using the same gimbal.
Despite its name, both clockwise and counterclockwise rotation requires a certain amount of force to rotate. When rotating clockwise, the object faces upwards. Counterclockwise rotation, on the other hand, starts from the top position and heads to the right. If rotating in the opposite direction, the object turns counterclockwise, and vice versa. The clockwise movement, in contrast, is the reverse of counterclockwise rotation.

Has less inertia

The primary difference between a planetary gearbox and a normal pinion-and-gear reducer is the ratio. A planetary gearbox will produce less inertia, which is an important advantage because it will reduce torque and energy requirements. The ratio of the planetary gearbox to its fixed axis counterpart is a factor of three. A planetary gearbox has smaller gears than a conventional planetary, so its inertia is proportional to the number of planets.
Planetary gears are less inertia than spur gears, and they share the load across multiple gear teeth. This means that they will have low backlash, and this is essential for applications with high start-stop cycles and frequent rotational direction changes. Another benefit is the high stiffness. A planetary gearbox will have less backlash than a spur gearbox, which means that it will be more reliable.
A planetary gearbox can use either spur or helical gears. The former provides higher torque ratings while the latter has less noise and stiffness. Both types of gears are useful in motorsports, aerospace, truck transmissions, and power generation units. They require more assembly time than a conventional parallel shaft gear, but the PD series is the more efficient alternative. PD series planetary gears are suitable for many applications, including servo and robotics.
In contrast, a planetary gear set can have varying input speed. This can affect the frequency response of the gearset. A mathematical model of the two-stage planetary gears has non-stationary effects and correlates with experimental findings. Fig. 6.3 shows an addendum. The dedendum’s minimum value is approximately 1.25m. When the dedendum is at its smallest, the dedendum has less inertia.
planetarygearbox

Offers greater reliability

The Planetary Gearbox is a better option for driving a vehicle than a standard spur gearbox. A planetary gearbox is less expensive, and they have better backlash, higher load capacity, and greater shock loads. Unlike spur gearboxes, however, mechanical noise is virtually nonexistent. This makes them more reliable in high-shock situations, as well as in a wide range of applications.
The Economy Series has the same power density and torque capacity of the Precision Helical Series, but it lacks the precision of the latter. In contrast, Economy Series planetary gearboxes feature straight spur planetary gearing, and they are used in applications requiring high torque. Both types of gearboxes are compatible with NEMA servo motors. If torque density is important, a planetary gearbox is the best choice.
The Dispersion of External Load: The SSI model has been extensively used to model the reliability of planetary gear systems. This model takes the contact force and fatigue strength of the system as generalized stress and strength. It also provides a theoretical framework to evaluate the reliability of planetary gear systems. It also has many other advantages that make it the preferred choice for high-stress applications. The Planetary Gearbox offers greater reliability and efficiency than traditional rack and pinion gear systems.
Planetary gearing has greater reliability and compact design. Its compact design allows for wider applications with concerns about space and weight. Additionally, the increased torque and reduction makes planetary gearboxes an excellent choice for a wide variety of applications. There are three major types of planetary gearboxes, each with its own advantages. This article describes a few of them. Once you understand their workings, you will be able to choose the best planetary gearbox for your needs.

Has higher operating speeds

When you look at planetary gearboxes, you might be confused about which one to choose. The primary issue is the application of the gearbox. You must also decide on secondary factors like noise level, corrosion resistance, construction, price, and availability worldwide. Some constructors work faster than others and deliver the gearboxes on the same day. However, the latter ones often deliver the planetary gearbox out of stock.
Compared to conventional gearboxes, a planetary gearbox can run at higher speeds when the input speed fluctuates. However, these gears are not very efficient in high-speed applications because of their increased noise levels. This makes planetary gears unsuitable for applications involving a great deal of noise. That is why most planetary gears are used in small-scale applications. There are some exceptions, but in general, a planetary gearbox is better suited for applications with higher operating speeds.
The basic planetary gearbox is a compact alternative to normal pinion-and-gear reducers. They can be used in a wide variety of applications where space and weight are concerns. Its efficiency is also higher, delivering 97% of the power input. It comes in three different types based on the performance. A planetary gearbox can also be classified as a worm gear, a spur gear, or a sprocket.
A planetary gearhead has a high-precision design and can generate substantial torque for their size. It also reduces backlash to two arc-min. Additionally, it is lubricated for life, which means no maintenance is needed. It can fit into a small machine envelope and has a small footprint. Moreover, the helical crowned gearing provides fast positioning. A sealed gearbox prevents abrasive dust from getting into the planetary gearhead.
planetarygearbox

Has drawbacks

The design of a planetary gearbox is compact and enables high torque and load capability in a small space. This gear arrangement also reduces the possibility of wear and tear. Planet gears are arranged in a planetary fashion, allowing gears to shift under load and a uniform distribution of torque. However, some disadvantages of planetary gears must be considered before investing in this gearbox.
While the planetary gearbox is a high precision motion-control device, its design and maintenance requirements are a concern. The bearing load is high, requiring frequent lubrication. Also, they are inaccessible. Despite these drawbacks, planetary gearboxes are suitable for a variety of tasks. They also have low backlash and high torsional stiffness, making them excellent choices for many applications.
As a result, the speed of a planetary gearbox varies with load and speed. At lower ratios, the sun gear becomes too large in relation to the planet gears. As the ratio increases, the sun gear will become too low, reducing torque. The planetary gears also reduce their torque in high-speed environments. Consequently, the ratio is a crucial consideration for planetary gearbox condition monitoring.
Excess drag may result from out-of-tolerance components or excessive lubrication. Drag should be measured both in directions and be within acceptable ranges. Grease and oil lubrication are two common planetary gearbox lubricants, but the choice is largely dependent on your application. While grease lubricates planetary gears well, oil needs maintenance and re-lubrication every few thousand hours.

China Two Stages Different Ratio Stepper Motor Planetary Reduction Gearbox     compact planetary gearboxChina Two Stages Different Ratio Stepper Motor Planetary Reduction Gearbox     compact planetary gearbox
editor by czh 2022-12-01

China Best Sales Agricultural Gearbox for Sugar Beet and Potatoes Harvester Different Conveyors Gear Box Pto near me supplier

Solution Description

Solution Description

Firm Profile

In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 associates(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 many years of expertise. Then simply because the demands of company expansion, in 2014, it moved to the present Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

Through our well-known manufacturer ND, CZPT Machinery delivers agricultural solutions to agriculture equipment manufacturer and distributors throughout the world by means of a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet steel, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators and so forth. Products can be tailored as ask for.

We, CZPT equipment recognized a total quality administration system and income support network to offer clients with substantial-good quality products and satisfactory support. Our products are marketed in 40 provinces and municipalities in China and 36 countries and regions in the entire world, our primary industry is the European marketplace.

Certifications

Our Manufacturing unit

Sample Place

Why decide on us?

one) Customization: With a robust R&D crew, and we can develop goods as necessary. It only normally takes up to 7 times for us to design a established of drawings. The generation time for new products is typically fifty times or significantly less.

2) Top quality: We have our very own comprehensive inspection and screening tools, which can ensure the good quality of the products.

3) Potential: Our once-a-year manufacturing potential is above 500,000 sets, also, we also take small amount orders, to satisfy the requirements of different customer’s obtain quantities.

four) Provider: We concentrate on offering large-top quality products. Our items are in line with intercontinental requirements and are primarily exported to Europe, Australia, and other international locations and regions.

5) Cargo: We are shut to HangZhou and ZheJiang ports, to give the fastest shipping support.
 

Packaging & Delivery

FAQ

Q: Are you a buying and selling firm or maker?
A: We’re manufacturing facility and providing gearbox ODM & OEM solutions for the European industry for more than 10 several years

Q: Do you offer samples? is it totally free or further?
A: Sure, we could offer you the sample for cost-free cost but do not spend the expense of freight.

Q: How extended is your shipping and delivery time? What is your terms of payment?
A: Typically it is 40-forty five days. The time could fluctuate relying on the product and the stage of customization.
For standard merchandise, the payment is: thirty% T/T in progress,balance ahead of cargo.

Q: What is the specific MOQ or cost for your merchandise?
A: As an OEM firm, we can give and adapt our products to a vast variety of needs.
Hence, MOQ and price may greatly fluctuate with dimension, material and even more specifications For instance, expensive merchandise or regular products will generally have a lower MOQ. You should get in touch with us with all relevant information to get the most exact quotation.

If you have yet another question, please really feel free to speak to us.

A Transient Overview of the Spur Gear and the Helical Planetary Gearbox

This report will offer a brief overview of the Spur equipment and the helical planetary gearbox. To find out far more about the advantages of these gearboxes, read on. Below are a few typical uses for planetary gears. A planetary gearbox is used in numerous cars. Its performance can make it a popular selection for little engines. Here are three illustrations. Every single has its advantages and downsides. Let us check out each and every one particular.
planetarygearbox

helical planetary gearbox

In terms of price, the CZPT is an entry-level, extremely dependable helical planetary gearbox. It is ideal for purposes where space, excess weight, and torque reduction are of substantial issue. On the other hand, the X-Treme series is appropriate for programs demanding higher-acceleration, substantial-axial and radial hundreds, and higher-pace efficiency. This post will talk about the positive aspects of every kind of planetary gearbox.
A planetary gearbox’s traction-dependent style is a variation of the stepped-planet design. This variation relies on the compression of the elements of the stepped-world design and style. The ensuing layout avoids restrictive assembly circumstances and timing marks. In comparison to typical gearboxes, compound planetary gears have a higher transmission ratio, and they do so with an equal or smaller volume. For illustration, a 2:1 ratio compound world would be employed with a 50-ton ring gear, and the result would be the very same as a one hundred-ton ring gear, but the planetary disks would be fifty percent the diameter.
The Helical planetary gearbox makes use of 3 elements: an input, an output, and a stationary placement. The standard design is highly effective and transmits 97% of the enter energy. There are a few major types of planetary gearboxes, each concentrating on a diverse performance characteristic. The CZPT standard line is an excellent area to start off your analysis into planetary gearboxes. In addition to its efficiency and versatility, this gearbox has a host of modular functions.
The Helical planetary gearbox has multiple rewards. It is functional, lightweight, and easy to keep. Its construction combines a sunshine equipment and a world equipment. Its enamel are organized in a way that they mesh with every other and the sunshine gear. It can also be utilized for stationary apps. The solar equipment retains the provider stationary and rotates at the rate of -24/16 and -3/2, depending on the number of tooth on each gear.
A helical planetary gearbox can lessen noise. Its condition is also more compact, decreasing the dimension of the system. The helical gears are generally quieter and run more easily. The zero helix-angle gears, in contrast, have smaller sized dimensions and increased torque density. This is a reward, but the latter also will increase the existence of the technique and is much less expensive. So, although the helical planetary gearbox has numerous benefits, the latter is advisable when place is minimal.
The helical gearbox is a lot more efficient than the spur gear, which is restricted by its absence of axial load component. The helical gears, on the other hand, create significant axial forces in the gear mesh. They also exhibit a lot more sliding at the points of tooth make contact with, adding friction forces. As this kind of, the Helical planetary gearbox is the chosen decision in servo purposes. If you’re looking for a gearbox to reduce noise and boost efficiency, Helical planetary gearboxes are the correct selection.
The primary variances among the two sorts of planetary gears can be identified in the style of the two outer rings. The outer ring is also referred to as the sunshine gear. The two gears mesh jointly in accordance to their personal axes. The outer ring is the planetary gear’s provider. Its excess weight is proportional to the part of the ring that is stationary. The carrier sets the gaps between the two gears.
Helical gears have angled enamel and are perfect for purposes with higher hundreds. They are also incredibly durable and can transfer a high load. A standard Helical gearbox has two pairs of enamel, and this ensures clean transmission. In addition, the elevated speak to ratio sales opportunities to lower fluctuations in mesh stiffness, which signifies far more load potential. In conditions of cost, Helical planetary gears are the most cost-effective gearbox kind.
The outer ring gear drives the inner ring gear and encompassing planetary elements. A wheel travel planetary gearbox may have as significantly as 332,000 N.m. torque. One more frequent kind of planetary gearbox is wheel drive. It is equivalent to a hub, but the outer ring gear drives the wheels and the sunshine gear. They are usually combined above a housing to maximize size. One-stage Helical gears can be utilized in bicycles, although a two-stage planetary gear system can take care of up to 113,000 N.m. torque.
The design and style of a helical planetary geartrain is complex. It have to comply with many constraints. These constraints relate to the geometrical romantic relationship of the planetary geartrains. This study of the feasible layout area of a Helical geartrain makes use of geometric layouts. The ring gear, sunlight, and ring equipment have no result on the ratio of the planetary transmission. Even so, helical geartrains are a excellent selection for many purposes.
planetarygearbox

Spur equipment planetary gearbox

The mixture of planetary gears and spur gears in a transmission program is referred to as a planetary or spur gearbox. Equally the planetary equipment and spur equipment have their personal qualities and are utilized in different varieties of cars. They perform in a equivalent way, but are constructed differently. Listed here are some essential differences amongst the two types of gears. Detailed below are some of the most essential variances amongst them:
Helical gears: As opposed to spur gears, helical gears generate important axial forces in the gear mesh. They also feature better sliding make contact with at the stage of tooth contact. The helix angle of a gearbox is normally in the range of fifteen to thirty levels. The increased the helix angle, the much more axial forces will be transmitted. The axial power in a helical gearbox is increased than that of a spur gear, which is the reason why helical gears are much more efficient.
As you can see, the planetary gearhead has several versions and applications. Nonetheless, you ought to consider treatment in deciding on the amount of enamel for your planetary equipment system. A five:1 spur equipment push ratio, for example, implies that the sun gear requirements to total five revolutions for every single output carrier revolution. To attain this, you may want to choose a solar equipment with 24 teeth, or 5 mm for each and every revolution. You’ll require to know the metric models of the planetary gearhead for it to be appropriate with different varieties of equipment.
An additional critical characteristic of a planetary gearbox is that it doesn’t require all of the spur gears to rotate all around the axis of the travel shaft. As an alternative, the spur gears’ inner teeth are set and the generate shaft is in the identical direction as the output shaft. If you decide on a planetary gearbox with set interior enamel, you may need to make certain that it has adequate lubrication.
The other substantial difference between a spur equipment and a planetary gearbox is the pitch. A planetary gearbox has a substantial pitch diameter, although a spur gear has minimal pitch. A spur gear is able to handle larger torques, but is not as successful. In addition, its increased torque capability is a huge disadvantage. Its performance is comparable to that of a spur gear, but it is a lot less noisy.
Another distinction amongst planetary and spur gear motors is their value. Planetary gear motors are likely to be a lot more costly than spur equipment motors. But spur gears are more affordable to produce, as the gears on their own are smaller sized and less complicated. Nonetheless, planetary gear motors are far more productive and potent. They can manage lower torque applications. But each and every gear carries a mounted load, limiting their torque. A spur gear motor also has less inner frictions, so it is typically suited for decrease torque purposes.
One more distinction among spur gears and planetary gears is their orientation. One spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, that means its enter shaft is also coaxial. In addition to this, a planetary gearbox is produced of two sets of gear wheels with the very same orientation. This offers it the capability to attain concentricity.
An additional distinction among spur gears and planetary gears is that a planetary gear has an integer quantity of enamel. This is critical since every single equipment should mesh with a sunlight gear or a ring gear. In addition, each and every planet need to have a corresponding variety of enamel. For every world to mesh with the sunshine, the teeth have to have a specified distance aside from the other. The spacing amongst planets also matters.
Apart from the measurement, the planetary gear technique is also recognized as epicyclic gearing. A planetary gear technique has a solar gear in the center, which serves as the input equipment. This equipment has at minimum 3 pushed gears. These gears have interaction with each other from the inside and form an inner spur gear design and style. These gear sets are extremely sturdy and able to adjust ratios. If preferred, a planetary gear train can be converted to yet another ratio, therefore maximizing its effectiveness.
Yet another essential big difference among a spur equipment and a planetary gearbox is the type of teeth. A spur gear has tooth that are parallel to the shaft, while a planetary equipment has enamel that are angled. This type of gear is most suited for minimal-pace apps, where torque is essential to transfer the actuation object. Spur gears also create sounds and can harm equipment teeth due to repeated collisions. A spur equipment can also slip, preventing torque from reaching the actuation item.

China Best Sales Agricultural Gearbox for Sugar Beet and Potatoes Harvester Different Conveyors Gear Box Pto     near me supplier China Best Sales Agricultural Gearbox for Sugar Beet and Potatoes Harvester Different Conveyors Gear Box Pto     near me supplier