Product Description
Product Description
Gearbox manufacturers sell servo motor planetary gearboxes with low noise and long life
HangZhou Fubao Electromechanical Technology Co., Ltd. planetary gearboxes is a new generation of practical products independently developed by our company:
Low noise: less than 65db.
Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.
High torque: higher than the standard planetary reducer torque.
High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.
High deceleration ratio: Modular design, planetary gearbox can be interlinked.
planetary gearboxes characteristic:
1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the planetary gearboxes. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.
2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.
3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.
4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.
| WAB series parameters | Model number | WAB042 | WAB60 | WAB090 | WAB115 | WAB140 | WAB180 | WAB220 |
| Rated output torque | 14-22 | 23-60 | 48-160 | 140-330 | 342-650 | 520-1200 | 1140-2000 | |
| Reduction ratio | L1: 3, 4, 5, 6, 7, 8, 9, 10 L2: 15, 20, 25, 30, 35, 40, 50, 70, 80, 100 | |||||||
| Planetary gear backlash | L1: P0≤1 P1≤3 P2≤5 L2: P0≤3 P1≤5 P2≤7 | |||||||
Detailed Photos
Product Details
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Product Advantages
Compared with other reduction machines, planetary gearboxes machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.
Because of these characteristics,planetary gearboxes is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.
Company Profile
HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.
The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.
Factory Display
Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.
Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.
Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.
Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Application: | Motor, Machinery, Agricultural Machinery, Medical Robot |
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| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
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Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-06-02
China Good quality CZPT Transmission Epeb-060 High Precision Planetary Gearbox for Stepper and Servo Motor near me shop
Product Description
Precision planetary gear reducer is a new-technology of product produced by our company, with a compromise of sophisticated engineering the two at residence and overseas, its main functions are as follows:
1. Reduced noise: under 65db.
2. Lower backlash: inside of 3 arcmin.
3. Higher performance: 97% for 1 phase, 94% for 2 stages.
four. High input pace: Rated enter velocity 3000rpm, max enter velocity 6000 rpm.
five. Substantial output torque: higher torque output than that of standard planetary gear reducer.
6. Large steadiness hardening,which extends gear support daily life and maintain substantial precision as new following a lengthy interval of procedure.
Precicion planetary gear reducer is broadly utilised in the pursuing fields:
1. Aerospace industries.
2. Health care overall health, electronic information industries.
three. Industrial robots, productin automation, CNC equipment tool producing industries.
four. Motor,textile,printing,meals,metallurgical,envrironment defense engineering, warehouse CZPT industries.
About Xingda given that 1984
HangZhou Melchizedek Import & Export Co., Ltd. is a chief manufactur in system subject and punching/stamp
ing field considering that 1984. Our main solution, NMRV worm equipment pace reducer and series helical gearbox, XDR,
XDF, XDK, XDShave attained the superior method index of the congeneric European and Janpanese produc
ts, We offer you common gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can take orders
of non-normal goods, this kind of as gears, shafts, punching areas ect, in accordance to customers’ Drawings or sam-
ples.
Our organization has complete established of tools like CNC, lathes, milling equipment, equipment hobbing device, g-
ear grinding equipment, equipment honing equipment, equipment shaping device, worm grinder, grinding devices, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing machines and s-
o on. We have innovative screening equipments also.
Our firm has proven favorable cooperation associations with sub-suppliers involving casting, uncooked mat-
erial, warmth treatment, surface finishing and so on.
How to Select a Planetary Gearbox for Your Applications
You can decide on the most suitable Planetary Gearbox for your applications soon after carefully checking the various attributes. You must also contemplate secondary functions like noise level, corrosion resistance, construction, price tag, supply time and support. You should also check if the constructor is accessible throughout the entire world, because some constructors work more rapidly than other folks. Some constructors even respond to your requests on the very same working day, although other folks supply each planetary gearbox even if they are out of stock.
CZPT gearbox
An CZPT planetary gearbox is a high-top quality, compact, and lightweight gearbox that distributes loads in excess of many gears. The planetary gearbox has a polymer situation that ensures tranquil operation. The business is committed to the round financial system, investing in chemical recycling and advertising the use of recycled supplies where ever possible. For a lot more info, pay a visit to CZPT’s site or contact an CZPT skilled right now.
A planetary gearbox includes a sun gear, which is identified as the enter equipment. The other gears are referred to as planets, and these are mounted on a provider, which is related to an output shaft. A planetary gearbox is characterized by its high reduction ratios, vitality savings, and compact design and style. It gives superior sturdiness and problems-free provider. Whether you need to have a huge or small planetary gearbox, you can uncover one particular to suit your needs.
The Common collection planetary gearboxes are a cost-effective option to quality series gearboxes. These gearboxes are appropriate for apps necessitating only gentle backlash or with lower IP65 security. ABB positioners attribute seven different equipment unit variants, enabling for standardized mounting and stranded wire connections. The drygear(r) pressure wave equipment has a stranded wire connector and is obtainable with a three-yr guarantee.
A planetary gearbox can be utilized for numerous apps, from lifting merchandise to loading and unloading merchandise in a manufacturing unit. The firm has a wide item selection for different applications, such as plastic equipment and equipment resources, select-and-location robots, mill drives, and wind turbines. It can also be utilized to operate robot gripper programs. Its high-quality planetary gears are made to last for several a long time, creating it an ideal solution for a lot of industries.
CZPT
A planetary gearbox is an crucial component of several transport systems. These units function by aligning the output and enter shafts. The Reggiana planetary gearbox 2000 series includes bevel phases and linear variants. The company delivers modularity and adaptability with output configurations in ten different equipment dimensions. Every single planetary gearbox can also be customized to meet the distinct needs of a certain software.
CZPT is the Australian department of CZPT, a foremost world-wide maker of planetary gearboxes. CZPT is found in Carrum Downs, south east of Melbourne, and is one of the top suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The organization aims to supply higher-quality, sturdy merchandise that can be employed in a range of applications.
A CZPT Plus Collection Gear is made to maximize adaptability in a selection of apps. The gearbox’s modular style makes it possible for for endless scalability. The CZPT Furthermore Sequence Gear is commonly utilised in mining operations, and is identified for its uncooked output abilities and lower maintenance layout. It is created with higher-high quality components, and it is also obtainable in multiple measurements for personalized apps.
The multi-stage planetary gearbox can blend person ratios to improve the overall multiplicative element. The planetary gears may also be merged to enhance the transmittable torque. The output shaft and push shaft could rotate in reverse instructions, or they can be set so the gearbox can perform in both route. If the ring gear is mounted, planetary gearboxes can be realized as multi-phase.
CZPT
The CZPT Planetary Gearbox is the perfect mix of compact dimensions and higher efficiency in electricity transmission. The compact layout permits this gearbox to run silently even though nevertheless offering large energy density and transmission efficiency. The CZPT Planetary Gearbox has many rewards. In contrast to traditional planetary gearboxes, CZPT’s planetary gearbox attributes high electrical power density, minimal torque, and ideal transmission efficiency.
CZPT’s goods have been utilised in a assortment of programs for a lot of many years, proving their reliability and good quality. These products are renowned in the planet for their dependability and quality. CZPT’s planetary gearboxes are backed by a five-year guarantee. These functions support customers select a planetary gearbox that satisfies their wants and stays in leading form for a long time to occur. But how do you examination a planetary gearbox?
Figure seventeen shows the reaction of a planetary gearbox to vibration. The greatest displacement in xg direction at a fifty% crack level is revealed by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the area of the bearings. For this reason, dynamic modeling of a planetary gearbox should think about bearing clearance.
CZPT’s hollow cup motor push system characteristics high trustworthiness and minimal electrical power consumption. The gearbox is compatible with industries with large good quality expectations, as there is no cogging torque. Its compact size and low electromagnetic sounds make it excellent for a variety of purposes. For industries with high item good quality requirements, the CZPT Hollow Cup Motor Drive Program is an excellent decision. It is also developed for vertical set up. You can even get multiple CZPT goods to satisfy your specific demands.
CZPT
With its PL series planetary gearboxes, CZPT has expanded its product portfolio to consist of far more types of travel remedies. CZPT is 1 of the few companies to have won the Schneider Electric Provider Award for Good quality. In addition, its substantial-high quality planetary gearboxes are very customizable, making it possible for designers to personalize every single gearbox for the application at hand. Regardless of whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are developed to fulfill the exact specs of the application at hand.
The flange-mounted model of the planetary gearbox is similar to its planetary counterpart. Employing a flange-mounted planetary gearbox enables for a smaller, far more compact layout. This product also attributes a big-diameter output shaft, which aids obtain a greater level of torsional stiffness. This helps make CZPT flange gearboxes notably beneficial for purposes where the direction of motion can alter regularly. These gearboxes can be employed with a vast selection of belts.
The PLQE 60-mm gearbox is used in Outrider’s one-phase style. Its gear ratio is 5:1, even though its dual-phase variation has a fifteen:1 gear ratio. Equally gearboxes have identical mounting configurations, but the two-stage variation is somewhat longer.
The PLN sequence of planetary gearheads from CZPT are the regular for high-precision applications. They are compatible with all major motor brand names and measurements, and the company’s adapter kits are obtainable to match virtually any motor. This helps make CZPT gearheads one of the least difficult to combine into a sophisticated device. They’re also really simple to install, with the identical torque as their corresponding spur gears.
CZPT’s
If you are seeking for an productive answer for screw push purposes, think about making use of CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, large torque output, and torque arm. The 300M planetary gearbox is appropriate with a range of screw presses, like hydraulic push programs and digester systems. Its Torque handle and immediate coupling feature helps make it simple to put in.
CZPT’s tiny planetary gearboxes have an output torque of 20:1 from specific ratios of 5:1 and 4:1. They run silently and produce optimum transmission performance. The planetary gears are mounted on a ring that is set close to the centre sun equipment. The ring functions as an output torque converter for the up coming world phase. This planetary gearbox has numerous phases and a greatest ratio of twenty:1 can be developed from person ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and style and manufacture of miniature motors for industrial robots. Its choices consist of brushless DC and brushed DC motors, as properly as planetary gearboxes, encoders, and brakes. CZPT’s merchandise have a selection of uses in robotics, smart appliances, health-related tools, communication, and industrial automation. The business is also dedicated to delivering customized patterns primarily based on client technical specs.
One more gain of a planetary gearbox is its large energy transmission effectiveness. It is capable of approximately 3% for each stage, making it possible for it to transmit far more torque than a standard solitary-phase gearbox. Planetary gearboxes are also compact and have a substantial torque-to-excess weight ratio. CZPT’s Planetary Gearbox is the very best decision for a lot of purposes. This gearbox provides the maximum efficiency and is best for modest-scale creation.