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China supplier High Torque NEMA42 Stepper Motor Ratio 3: 1 Planetary Reducer Gear Box sequential gearbox

Product Description

High Torque NEMA42 Stepper Motor Ratio 3:1 Planetary Reducer Gear Box

Nickel chromium molybdenum allpy steel gear is manufacturered with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear prcision and low noise operation.

Product Description

Products fearures:
1.One-piece construction, High Prescision and large output torque
2.Double bracing cage planetary shelf structure , high relible. Can suit reversible rotabtion frequently
3.Helical gear transmission, more reliable. Higher torque
4.Low return backlash,high precision
5.Special Rotation frame structure, can carry bigger Radial&Axial load

Product Parameters

Specifications				PX42	PX60	PX90	PX120	PX140	PX180
Technal Parameters				PX42	PX60	PX90	PX120	PX140	PX180
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3250	6700	9400	14500
Max. Axial Load			N	390	630	1300	3000	4700	7250
Torsional Rigidity			Nm/arcmin	2.5	6	12	23	47	130
Max.Input Speed			rpm	8000	8000	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000	3000	3000
Noise			dB	≤56	≤58	≤60	≤65	≤68	≤68
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	/	≤3	≤3	≤3	≤3	≤3
	P1	L2	arcmin	/	≤5	≤5	≤5	≤5	≤5
	P2	L1	arcmin	≤5	≤5	≤5	≤5	≤5	≤5
	P2	L2	arcmin	≤7	≤7	≤7	≤7	≤7	≤7
Moment Of Inertia Table	L1	3	Kg*cm2	/	0.16	0.61	3.25	9.21	28.98
		4	Kg*cm2	0.03	0.14	0.48	2.74	7.54	23.67
		5	Kg*cm2	0.03	0.13	0.47	2.71	7.42	23.29
		7	Kg*cm2	0.03	0.13	0.45	2.62	7.14	22.48
		8	Kg*cm2	0.03	0.13	0.45	2.6	/	/
		10	Kg*cm2	0.03	0.13	0.4	2.57	7.03	22.51
	L2	12	Kg*cm2	/	0.13	0.45	0.45	2.63	7.3
		15	Kg*cm2	/	0.13	0.45	0.45	2.63	7.3
		20	Kg*cm2	0.03	0.13	0.45	0.45	2.63	7.3
		25	Kg*cm2	0.03	0.13	0.45	0.4	2.63	7.3
		28	Kg*cm2	0.03	0.13	0.45	0.45	2.43	7.1
		30	Kg*cm2	/	0.13	0.45	0.45	2.43	6.92
		35	Kg*cm2	0.03	0.13	0.4	0.4	2.43	7.1
		40	Kg*cm2	0.03	0.13	0.45	0.45	2.43	6.92
		50	Kg*cm2	0.03	0.13	0.4	0.4	2.39	6.92
		70	Kg*cm2	0.03	0.13	0.4	0.4	2.39	6.72
		100	Kg*cm2	0.03	0.13	0.4	0.4	2.39	6.72
Technical Parameter	Level	Ratio		PX42	PX60	PX90	PX120	PX140	PX180
Rated Torque	L1	3	Nm	/	40	105	165	360	880
		4	Nm	17	45	130	230	480	880
		5	Nm	15	45	130	230	480	1100
		7	Nm	12	45	100	220	480	1100
		8	Nm	/	40	90	200	/	/
		10	Nm	10	30	75	175	360	770
	L2	12	Nm	/	40	105	165	440	880
		15	Nm	/	40	105	165	360	880
		20	Nm	17	45	130	230	480	880
		25	Nm	15	45	130	230	480	880
		28	Nm	17	45	130	230	480	1100
		30	Nm	/	40	105	165	480	1100
		35	Nm	10	30	130	230	480	1100
		40	Nm	17	45	130	230	480	1100
		50	Nm	15	45	130	230	480	1100
		70	Nm	12	45	100	220	480	1100
		100	Nm	10	30	75	175	360	770
Degree Of Protection				IP65
Operation Temprature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.5	1.25	3.75	8.5	16	28.5
Weight	L2		kg	0.8	1.75	5.1	12	21.5	40

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ TNT/ EMS/ FEDEX

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

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Application:	Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Machinery Parts
Function:	Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Single-Step

Samples:	US$ 250/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetary gearbox

Concept of Coaxial and Parallel Shaft Arrangements in Planetary Gearboxes

Coaxial and parallel shaft arrangements refer to the orientation of the input and output shafts in a planetary gearbox:

Coaxial Shaft Arrangement: In this arrangement, the input and output shafts are aligned along the same axis, with one shaft passing through the center of the other. This design results in a compact and space-efficient gearbox, making it suitable for applications with limited space. Coaxial planetary gearboxes are commonly used in scenarios where the gearbox needs to be integrated into a compact housing or enclosure.
Parallel Shaft Arrangement: In a parallel shaft arrangement, the input and output shafts are positioned parallel to each other but not on the same axis. Instead, they are offset from each other. This configuration allows for greater flexibility in designing the layout of the gearbox and the surrounding machinery. Parallel shaft planetary gearboxes are often used in applications where the spatial arrangement requires the input and output shafts to be positioned in different locations.

The choice between a coaxial and parallel shaft arrangement depends on factors such as available space, mechanical requirements, and the desired layout of the overall system. Coaxial arrangements are advantageous when space is limited, while parallel arrangements offer more design flexibility for accommodating various spatial constraints.

planetary gearbox

Maintenance Practices to Extend the Lifespan of Planetary Gearboxes

Proper maintenance is essential for ensuring the longevity and optimal performance of planetary gearboxes. Here are specific maintenance practices that can help extend the lifespan of planetary gearboxes:

1. Regular Inspections: Implement a schedule for routine visual inspections of the gearbox. Look for signs of wear, damage, oil leaks, and any abnormal conditions. Early detection of issues can prevent more significant problems.

2. Lubrication: Adequate lubrication is crucial for reducing friction and wear between gearbox components. Follow the manufacturer’s recommendations for lubricant type, viscosity, and change intervals. Ensure that the gearbox is properly lubricated to prevent premature wear.

3. Proper Installation: Ensure the gearbox is installed correctly, following the manufacturer’s guidelines and specifications. Proper alignment, torque settings, and clearances are critical to prevent misalignment-related wear and other issues.

4. Load Monitoring: Avoid overloading the gearbox beyond its designed capacity. Excessive loads can accelerate wear and reduce the gearbox’s lifespan. Regularly monitor the load conditions and ensure they are within the gearbox’s rated capacity.

5. Temperature Control: Maintain the operating temperature within the recommended range. Excessive heat can lead to accelerated wear and lubricant breakdown. Adequate ventilation and cooling measures may be necessary in high-temperature environments.

6. Seal and Gasket Inspection: Regularly check seals and gaskets for signs of leakage. Damaged seals can lead to lubricant loss and contamination, which can cause premature wear and gear damage.

7. Vibration Analysis: Use vibration analysis techniques to detect early signs of misalignment, imbalance, or other mechanical issues. Monitoring vibration levels can help identify problems before they lead to serious damage.

8. Preventive Maintenance: Establish a preventive maintenance program based on the gearbox’s operational conditions and usage. Perform scheduled maintenance tasks such as gear inspections, lubricant changes, and component replacements as needed.

9. Training and Documentation: Ensure that maintenance personnel are trained in proper gearbox maintenance procedures. Keep comprehensive records of maintenance activities, inspections, and repairs to track the gearbox’s condition and history.

10. Consult Manufacturer Guidelines: Always refer to the manufacturer’s maintenance and servicing guidelines specific to the gearbox model and application. Following these guidelines will help maintain warranty coverage and ensure best practices are followed.

By adhering to these maintenance practices, you can significantly extend the lifespan of your planetary gearbox, minimize downtime, and ensure reliable performance for your industrial machinery or application.

planetary gearbox

Role of Sun, Planet, and Ring Gears in Planetary Gearboxes

The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:

Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.

The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.

Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.

China supplier High Torque NEMA42 Stepper Motor Ratio 3: 1 Planetary Reducer Gear Box sequential gearbox
editor by CX 2024-04-23

China factory Easy to Install 0.5kw-2kw Motor Speed Reducer Gear Reduction Box Servo Planetary Gearbox planetary gearbox definition

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Product Description

easy to install 0.5KW-2KW Motor Speed Reducer gear reduction box servo planetary gearbox

HangZhou Fubao Electromechanical Technology Co., Ltd. Motor Speed Reducer gear reduction box servo planetary gearbox is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

Motor Speed Reducer gear reduction box servo planetary gearbox characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the Motor Speed Reducer gear reduction box servo planetary gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.

Product Parameters

WVB/WVBL series parameters	Model number	WVB042/WVBL50	WVB60/WVBL70	WVB/WVBL90	WVB/WVBL120	WVB142/WVBL155	WVB180/WVBL205	WVB220/WVBL235
	Rated output torque	13-17Nm	32-48Nm	80-125Nm	165-265Nm	280-530Nm	480-960Nm	900-1360Nm
	Reduction ratio	L1: 3, 4, 5, 7, 10			L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100
	Planetary gear backlash	L1: P1≤3 P2≤5 L2: P1≤5 P2≤7

Detailed Photos

Product Details

Other products

Product Advantage

Compared with other reduction machines, Motor Speed Reducer gear reduction box servo planetary gearbox machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics,Motor Speed Reducer gear reduction box servo planetary gearbox is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Company Profile

HangZhou Fubao Electromechanical Technology Co., Ltd. was established in 2008, the company has a complete precision reducer design, production capacity. Set R & D, manufacturing, assembly and sales, more in the field of gear manufacturing has more than 10 years of background, in the manufacturing equipment is equipped with Switzerland Riesenhahl gear grinding machine, domestic Qinchuan gear grinding machine, hamai gear hobbing machine and domestic Xihu (West Lake) Dis. gear hobbing machine, Japan Yasaki TLGmazak CNC lathe, CNC milling machine and other fully CNC equipment, In addition, it is equipped with other advanced measuring equipment such as Japanese TTI gear detector, 3 coordinate measurement, reducer backlash measurement instrument and so on. In a strong manufacturing capacity at the same time, can be stable, continuous manufacturing of high-quality precision reducer products.

The precision reducer produced by our company has the characteristics of high structural rigidity, small back backlash, precise transmission and so on. It is widely used in various industries. Companies adhering to the concept of let customers participate in manufacturing, and strive to provide customers with more personalized services. In the field of precision transmission has a unique achievements. It is our CZPT pursuit to make far-reaching contributions.

Factory Display

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Application:	Motor, Machinery, Agricultural Machinery, Woodworking Machinery
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

planetarygearbox

How to Select a Planetary Gearbox for Your Applications

You can select the most suitable Planetary Gearbox for your applications after carefully checking the various features. You should also consider secondary features like noise level, corrosion resistance, construction, price, delivery time and service. You should also check if the constructor is available across the world, because some constructors operate faster than others. Some constructors even respond to your requests on the same day, while others deliver each planetary gearbox even if they are out of stock.

CZPT gearbox

An CZPT planetary gearbox is a high-quality, compact, and lightweight gearbox that distributes loads over several gears. The planetary gearbox has a polymer case that ensures quiet operation. The company is committed to the circular economy, investing in chemical recycling and promoting the use of recycled materials wherever possible. For more information, visit CZPT’s website or contact an CZPT expert today.
A planetary gearbox contains a sun gear, which is known as the input gear. The other gears are called planets, and these are mounted on a carrier, which is connected to an output shaft. A planetary gearbox is characterized by its high reduction ratios, energy savings, and compact design. It offers superior durability and trouble-free service. Whether you need a large or small planetary gearbox, you can find one to suit your needs.
The Standard series planetary gearboxes are a cost-effective alternative to premium series gearboxes. These gearboxes are suitable for applications requiring only mild backlash or with low IP65 protection. ABB positioners feature seven different gear unit variants, allowing for standardized mounting and stranded wire connections. The drygear(r) strain wave gear has a stranded wire connector and is available with a three-year warranty.
A planetary gearbox can be used for various applications, from lifting goods to loading and unloading products in a factory. The company has a wide product range for different applications, including plastic machinery and machine tools, pick-and-place robots, mill drives, and wind turbines. It can also be used to operate robot gripper systems. Its high-quality planetary gears are designed to last for many years, making it an ideal solution for many industries.

CZPT

A planetary gearbox is an essential component of many transport systems. These devices work by aligning the output and input shafts. The Reggiana planetary gearbox 2000 series includes bevel stages and linear variants. The company offers modularity and flexibility with output configurations in ten different gear sizes. Each planetary gearbox can also be customized to meet the specific needs of a specific application.
CZPT is the Australian branch of CZPT, a leading global manufacturer of planetary gearboxes. CZPT is located in Carrum Downs, south east of Melbourne, and is one of the leading suppliers of planetary reduction gears, hydraulic failsafe brakes, and wheel drives. The company aims to provide high-quality, durable products that can be used in a variety of applications.
A CZPT Plus Series Gear is designed to maximize flexibility in a variety of applications. The gearbox’s modular design allows for endless scalability. The CZPT Plus Series Gear is commonly used in mining operations, and is known for its raw output capabilities and low maintenance design. It is made with high-quality materials, and it is also available in multiple sizes for customized applications.
The multi-stage planetary gearbox can combine individual ratios to increase the overall multiplicative factor. The planetary gears may also be combined to increase the transmittable torque. The output shaft and drive shaft may rotate in opposite directions, or they can be fixed so the gearbox can function in either direction. If the ring gear is fixed, planetary gearboxes can be realized as multi-stage.
planetarygearbox

CZPT

The CZPT Planetary Gearbox is the perfect combination of compact size and high efficiency in power transmission. The compact design allows this gearbox to run silently while still delivering high power density and transmission efficiency. The CZPT Planetary Gearbox has several advantages. Unlike conventional planetary gearboxes, CZPT’s planetary gearbox features high power density, low torque, and optimum transmission efficiency.
CZPT’s products have been used in a variety of applications for many years, proving their reliability and quality. These products are renowned in the world for their reliability and quality. CZPT’s planetary gearboxes are backed by a five-year warranty. These features help customers choose a planetary gearbox that meets their needs and stays in top shape for years to come. But how do you test a planetary gearbox?
Figure 17 shows the response of a planetary gearbox to vibration. The maximum displacement in xg direction at a 50% crack level is shown by the dashed line. The signal in xg direction is called the xsignal. Moreover, the CZPT Planetary Gearbox’s vibration response is highly sensitive to the location of the bearings. For this reason, dynamic modeling of a planetary gearbox should consider bearing clearance.
CZPT’s hollow cup motor drive system features high reliability and low power consumption. The gearbox is compatible with industries with high quality standards, as there is no cogging torque. Its compact size and low electromagnetic noise make it ideal for a variety of applications. For industries with high product quality requirements, the CZPT Hollow Cup Motor Drive System is an excellent choice. It is also designed for vertical installation. You can even buy multiple CZPT products to meet your specific needs.

CZPT

With its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more types of drive solutions. CZPT is one of the few companies to have won the Schneider Electric Supplier Award for Quality. In addition, its high-quality planetary gearboxes are highly customizable, allowing designers to customize each gearbox for the application at hand. Whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are built to meet the exact specifications of the application at hand.
The flange-mounted version of the planetary gearbox is comparable to its planetary counterpart. Using a flange-mounted planetary gearbox allows for a smaller, more compact design. This model also features a large-diameter output shaft, which helps achieve a higher level of torsional stiffness. This makes CZPT flange gearboxes particularly useful for applications where the direction of motion can change frequently. These gearboxes can be used with a wide variety of belts.
The PLQE 60-mm gearbox is used in Outrider’s single-stage design. Its gear ratio is 5:1, while its dual-stage version has a 15:1 gear ratio. Both gearboxes have identical mounting configurations, but the two-stage version is slightly longer.
The PLN series of planetary gearheads from CZPT are the standard for high-precision applications. They’re compatible with all major motor brands and sizes, and the company’s adapter kits are available to fit almost any motor. This makes CZPT gearheads one of the easiest to integrate into a complex machine. They’re also extremely easy to install, with the same torque as their corresponding spur gears.
planetarygearbox

CZPT’s

If you are looking for an efficient solution for screw press applications, consider using CZPT’s 300M Planetary Gearbox. It has high axial and radial load capacities, compact design, high torque output, and torque arm. The 300M planetary gearbox is compatible with a variety of screw presses, including hydraulic press systems and digester systems. Its Torque control and direct coupling feature makes it easy to install.
CZPT’s small planetary gearboxes have an output torque of 20:1 from individual ratios of 5:1 and 4:1. They run silently and deliver maximum transmission efficiency. The planetary gears are mounted on a ring that is fixed around the center sun gear. The ring acts as an output torque converter for the next planet stage. This planetary gearbox has multiple stages and a maximum ratio of 20:1 can be created from individual ratios of 5:1 and 4:1.
CZPT Motor is an innovator in the design and manufacture of miniature motors for industrial robots. Its offerings include brushless DC and brushed DC motors, as well as planetary gearboxes, encoders, and brakes. CZPT’s products have a variety of uses in robotics, intelligent appliances, medical equipment, communication, and industrial automation. The company is also committed to providing custom designs based on customer specifications.
Another advantage of a planetary gearbox is its high power transmission efficiency. It is capable of approximately 3% per stage, allowing it to transmit more torque than a conventional single-stage gearbox. Planetary gearboxes are also compact and have a high torque-to-weight ratio. CZPT’s Planetary Gearbox is the best choice for many applications. This gearbox offers the highest efficiency and is ideal for small-scale production.

China factory Easy to Install 0.5kw-2kw Motor Speed Reducer Gear Reduction Box Servo Planetary Gearbox planetary gearbox definition
editor by CX 2023-10-18

China OEM Manufacture Gvb Gpb CZPT Servo Motor Gearhead Box Gearbox Planetary Gear Reducer application of planetary gearbox

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Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.

Model Instruction

GB090-10-P2

090

571

Reducer Series Code

External Diameter

Reduction Ratio

Reducer Backlash

GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm

571 means 1:10

P0:High Precision Backlash

P1:Precision Backlash

P2:Standard Backlash

Main Technical Performance

Item	Number of stage	Reduction Ratio	GB042	GB060	GB060A	GB090	GB090A	GB115	GB142	GB180	GB220
Rotary Inertia	1	3	0.03	0.16		0.61		3.25	9.21	28.98	69.61
		4	0.03	0.14		0.48		2.74	7.54	23.67	54.37
		5	0.03	0.13		0.47		2.71	7.42	23.29	53.27
		6	0.03	0.13		0.45		2.65	7.25	22.75	51.72
		7	0.03	0.13		0.45		2.62	7.14	22.48	50.97
		8	0.03	0.13		0.44		2.58	7.07	22.59	50.84
		9	0.03	0.13		0.44		2.57	7.04	22.53	50.63
		10	0.03	0.13		0.44		2.57	7.03	22.51	50.56
	2	15	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		20	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		25	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		30	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		35	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		40	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		45	0.03	0.03	0.13	0.13	0.47	0.47	2.71	7.42	23.29
		50	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		60	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		70	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		80	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		90	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51
		100	0.03	0.03	0.13	0.13	0.44	0.44	2.57	7.03	22.51

Item		Number of stage	GB042	GB060	GB060A	GB90	GB090A	GB115	GB142	GB180	GB220
Backlash(arcmin)	High Precision P0	1				≤1	≤1	≤1	≤1	≤1	≤1
	High Precision P0	2						≤3	≤3	≤3	≤3
	Precision P1	1	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3	≤3
	Precision P1	2	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	1	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5	≤5
	Standard P2	2	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7	≤7
Torsional Rigidity(N.M/arcmin)		1	3	7	7	14	14	25	50	145	225
Torsional Rigidity(N.M/arcmin)		2	3	7	7	14	14	25	50	145	225
Noise(dB)		1,2	≤56	≤58	≤58	≤60	≤60	≤63	≤65	≤67	≤70
Rated input speed(rpm)		1,2	5000	5000	5000	4000	4000	4000	3000	3000	2000
Max input speed(rpm)		1,2	10000	10000	10000	8000	8000	8000	6000	6000	4000

Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm

Application:	Machinery, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Step:	Double-Step

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetarygearbox

Planetary Gearbox

This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.

planetary gearboxes

Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
planetarygearbox

Their design

The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.

Applications

In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
planetarygearbox

Maintenance

The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.

China OEM Manufacture Gvb Gpb CZPT Servo Motor Gearhead Box Gearbox Planetary Gear Reducer application of planetary gearbox
editor by CX 2023-06-09

China factory Automatic Small High Torque Planetary Gearboxes, Reduction Gears for Stepper Motor Planetary Speed Reducer Gear Box dinamic oil planetary gearbox

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Product Description

We are 1 of the leading manufacturer of planetary gearboxes through powder metallurgy. A gearbox is a power transmission device to produce high torque by reducing the drive speed or increase the drive speed the other way. Planetary gearbox consisting 3 components: sun gear, planet gear and ring gear . A Sun gear is a gearwheel in a planetary gear system, that rotates around its own axis and has other gears (planet gears) that rotate around it. Much like the Sun and planets in our solar system. The amount of planetary gears in a gearbox varies based on the gear ratio. Most planetary gearboxes have from 2 to 5 planet gears.
When looking at planetary gears, the strength of the gearbox is usually determined by the size of the sun gear. Larger sun gears will allow for higher torque values. The planet carrier,Its objective is to hold up to gears of the same size, which mesh with the sun gear.

Planetary Gearbox advantages:

Provides high torque at slow speeds .
The shafts are made up of hardened and tempered alloy steel .
Sun gears ,planet gears and ring gears are made of powder metallurgy and sintering steel
Low noise levels.
Good quality taper roller bearings for input and output shafts .
High efficiency .

We produce precision metal gearboxes through powder metallurgy .
Powder metallurgy is a metal working process in which finely-powdered metal is mixed with binder material to create a”feedstock” that is then shaped and solidified using injection molding.The ability to combine several operations into 1 process ensures MIM is successful in saving lead times as well as costs, providing significant benefits to manufacturers. The metal injection molding process might be a green technology due to the significant reduction in wastage compared to “traditional” manufacturing methods.

MIM can produce parts where it is difficult, or even impossible, to efficiently manufacture an item through other means of fabrication. Increased costs for traditional manufacturing methods inherent to part complexity, such as internal/external threads, miniaturization, or identity marking, typically do not increase the cost in a MIM operation due to the flexibility of injection molding.
The window of economic advantage in metal injection molded parts lies in complexity and volume for small-size parts. MIM materials are comparable to metal formed by competing methods, and final products are used in a broad range of industrial, commercial, medical, dental, firearms, aerospace, and automotive applications. Dimensional tolerances of ±0.3% are common and machining is required for closer tolerances .
MIM technology has found increased applications in the commercial world – from home appliances to watches, automobiles to aerospace, and medical to orthodontics.

The advantages of metal injection molding for metal fabrications :

Highest degree of design freedom for complex shapes and geometries
Provides practical economic solutions to increasingly stringent material and product design requirements
Functional integration of various features, such as lateral drillings, interior and exterior threads and gear teeth.
Components can be heat and surface treated, plated, welded and soldered

Very high volume production series run on fully-automatic injection molding machines using multi-cavity tools
Excellent batch to batch repeatability with exceptional process capabilities

Metal injection moulding process custom metal parts

MIM prcess in each steps :
1. Metal powers option
2. Binders
3. Mixing
4. Molding
5. De-binding
6. Sintering
7. post sintering operation such as polishing
8. Mechanical properties MIM parts

Customized metal parts specification

Product type	Planetary gear box , speed reducer for motors
Material	steel
Process	Powder metallurgy
Treatment	plating ,sand blasting , PVD , coating
Tolerance	±0.3%
Drawing format	DWG ,IGS , STP
Delivery time	20 days for mass production

Custom metal parts

Workshop

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Car Parts
Function:	Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:	Coaxial
Hardness:	Soft Tooth Surface
Installation:	Vertical Type
Step:	Four-Step

Samples:	US$ 5/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

planetarygearbox

Planetary Gearbox

planetary gearboxes

Their design

Applications

Maintenance

China factory Automatic Small High Torque Planetary Gearboxes, Reduction Gears for Stepper Motor Planetary Speed Reducer Gear Box dinamic oil planetary gearbox
editor by CX 2023-05-06

China 36mm small gear box planetary reducer gearbox for dc motor planetary gearbox components

Leave a reply

Relevant Industries: Resorts, Garment Outlets, Creating Material Stores, Producing Plant, Equipment Repair Shops, Foodstuff & Beverage Manufacturing unit, Farms, Cafe, House Use, Retail, Food Shop, Printing Outlets, Design works , Power & Mining, Foods & Beverage Outlets, Promoting Business, Vending equipment
Gearing Arrangement: Planetary
Output Torque: 1-30kg.cm
Input Pace: 2000-15000rpm
Output Speed: 1-2000rpm
Software: robotic, Boat, Automobile, Property Appliance, Equipments
Rated Voltage: 1.5v-24v
Measurement: diameter 36mm
Gears: planetary gears
Sort: equipment motor
Certificate: CE.ROHS
key function: high torque
Design: Permanent Magnet
Packaging Particulars: Within plastic tray or foam packed with outer paper cartons
Port: HangZhou

36mm modest equipment box planetary reducer gearbox for dc motor

DC motor, dc gear motor, gearbox motor, vibration motor.Customized products:Voltage: 3v, 4.5v, 5v, 6v, 12v, 16MM 22MM 28MM 32MM 36MM 42MM tailored BLDC 12v 24v planetary gear motor huge torque speed reducer gearbox 24VDCAccessories supplied like encoder, gears, wires, connector.Ball bearing or Oil-impregnated bearingShaft configuration: knurls, D form, 4 square shape and many othersSpecial gears (helical gears, bevel gears)Steel finish cap or plastic finish cap, precious metallic brush or carbon brush

Equipment motor info for your reference:

Connected Items
Company InfoHangZhou CZPT Motor Co. Ltd is a producer of micro dc motor, dc spur equipment motor, dc worm gear motor, dc planetary gear motor. It is a large-tech organization integrating the research, growth, manufacturing and product sales of various varieties of motors. The motors are extensively used for residence automation, wellness-treatment and beauty-treatment services, health care tools, robots, grownup toys, automated curtain, electronic lock, ATM, automated systems and so forth. We constantly focus on strengthening our products and the top quality control method, we usually hold a close view to the marketplace and try to provide you the best of our support. Our motors are exported to far more than sixty nations around the world and locations at property and overseas, most of our customers are from United states of america, Europe, Canada, South Africa, ZheJiang and domestic marketplace.

Packaging & Shipping and delivery
FAQ* Q: What type of motors can you offer?A: Dia ten~52mm micro dc motor, 16mm brush motor with planetary gearbox 35rpm 8rpm 24v 12 volt value tiny electric powered dc motor dc spur gear motor, dc planetary gear motor, dc worm gear motor voltage, cost-free load velocity, rated pace, rated torque and measurement can be tailored * Can you send out me a price tag checklist?A: For all of our motors, they are personalized primarily based on diverse specifications like life span, noise, voltage, and shaft and many others. The price tag also varies in accordance to annual quantity. So it’s really difficult for us to give a cost checklist. If you can share your comprehensive demands and annual quantity, we’ll see what supply we can supply. * Q: What is the shipping and delivery time for samples and mass manufacturing?A: For samples if we don’t have materials inventory, shipping and delivery day 15-20days if with inventory, generate date can be 3-5days * For mass generation, normally arrange underneath plan, the ealier your get is, the more rapidly we will generate in slack year delivery date is 25 dasy active season we will need to have much more than 30 times if amount is big * Q: What spec. shall I give prior to sample making?A: You should kindly notify us your rated voltage,no load pace, load speed, rated torque and total dimension * Q: Is it attainable for you to produce new motors if we can provide tooling expense?A: Sure. You should kindly share the comprehensive requirements like overall performance, dimensions, 16mm servo brushless dc bldc 9v 6v micro gearmotor yearly quantity, focus on price tag and so forth. Then we’ll make our analysis to see if we can organize or not. Speak to

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China 36mm small gear box planetary reducer gearbox for dc motor planetary gearbox components
editor by czh 2023-02-08

China high quality Guzuo New Design NB180 Low Noise Helical Planetary Gear box Mechanical Reducer AB180 High Precision Servo Motor Gearbox planetary gearbox dc motor

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Warranty: 1 years
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Retail, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Servo Motor
Weight (KG): 38 KG
Customized support: OEM, ODM, OBM
Gearing Arrangement: Planetary
Output Torque: 588-12Protection grade IP65Lifetime20000hLubricating systermLong-term
Service Related Products About Us FAQ

Q1: What’re your main products?A1: High Precision Planetary Gearbox; Hollow Rotating Platform; Precision Steering Box; Worm Speed Reducer; Worm Screw Jack; R/K/F/S GearboxQ2: What industries are your gearboxes being used in?A2: Gearboxes are widely used in the areas of robotics, textile, food processing, beverage, chemical industry, escalator, automatic storage equipment, metallurgy, environmental protection, logistics, etc.Q3: Can you offer OEM or ODM service?A3: Yes, we are a professional manufacturer so we can do customized orders.Q4: How to choose a model?A4: We have one-1 service team for model selection, and we can provide CAD drawings and 3D models in 5 minutes with technical information of required output torque, output speed and motor parameters etc. So just contact us.Q5: What information shall we give before placing a purchase order?A5: We understand your needs from the following information: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.b) Housing color.c) Purchase quantity.d) Other special requirements.Q6: How long is the delivery time?A6: Most planetary gearboxes are in stock. 7 working days for worm speed reducer and worm screw jack, 15 working days for R/K/F/S gearbox.

Planetary Gearbox

planetary gearboxes

Their design

Applications

Maintenance

China high quality Guzuo New Design NB180 Low Noise Helical Planetary Gear box Mechanical Reducer AB180 High Precision Servo Motor Gearbox planetary gearbox dc motor

China wholesaler CZPT Transmission -Precision Planetary Reducer Gear 60mm 130mm Servo Motor Reducer Gear Box Different Ratio near me manufacturer

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Item Description

Precision planetary gear reducer is a new-technology of merchandise produced by our organization, with a compromise of advanced technological innovation each at residence and overseas, its main attributes are as follows:

1. Low sound: beneath 65db.

2. Low backlash: within 3 arcmin.

three. High efficiency: ninety seven% for 1 stage, ninety four% for 2 stages.

4. Large input pace: Rated input pace 3000rpm, max enter speed 6000 rpm.

5. Large output torque: greater torque output than that of traditional planetary gear reducer.

six. Substantial security hardening,which extends gear support existence and preserve higher accuracy as new following a long time period of operation.

Precicion planetary gear reducer is commonly used in the adhering to fields:

one. Aerospace industries.

two. Healthcare wellness, electronic details industries.

3. Industrial robots, productin automation, CNC device tool production industries.

four. Motor,textile,printing,foods,metallurgical,envrironment safety engineering, warehouse CZPT industries.

About Xingda given that 1984
_{HangZhou Melchizedek Import & Export Co., Ltd. is a chief manufactur in system subject and punching/stamp
ing subject given that 1984. Our principal solution, NMRV worm gear speed reducer and series helical gearbox, XDR,
XDF, XDK, XDShave reached the superior strategy index of the congeneric European and Janpanese produc
ts, We offer you common gears, sprockets, chains, pulleys, couplings, bushes and so on. We also can take orders
of non-regular goods, such as gears, shafts, punching elements ect, according to customers’ Drawings or sam-
ples.}

Our business has total established of products which includes CNC, lathes, milling equipment, gear hobbing device, g-
ear grinding machine, gear honing machine, gear shaping equipment, worm grinder, grinding machines, drilling m-
achines, boringmachines, planer, drawing benches, punches, hydraulic presses, plate shearing devices and s-
o on. We have sophisticated screening equipments also.

Our company has set up favorable cooperation interactions with sub-suppliers involving casting, raw mat-
erial, warmth therapy, surface ending and so on.

Rewards of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, even though the enter shaft arrives from the motor. These gears are interlinked and produce a broad range of gear reductions, which are required to get a car rolling comfortably. Gear reductions are the spot exactly where the various “gears” are found. Here are some illustrations. They can support you determine what you want for your motor vehicle. You may well also want to discover about planetary gears.
planetarygearbox

Planetary gearboxes

Contemporary cars are most likely geared up with planetary gearboxes. If you are not sure if your vehicle makes use of planetary gears, you should 1st consult your car’s owner’s manual. If not, get in touch with your dealership’s support office for much more details. Or else, you can do a rapid search on the internet to find out regardless of whether your car has a planetary gearbox. These gearboxes are generally more complex than common gears. In addition, they are geared up with a lot more elements and call for lubrication.
In addition to their minimal sound ranges, planetary gearboxes are also remarkably successful at transmission. These characteristics make them ideal for purposes necessitating large torque and modest footprints. Sadly, there are a lot of various types of planetary gearboxes on the industry, generating it difficult to uncover the correct a single. The pursuing report will give you some guidelines to support you pick the appropriate planetary gearbox for your wants. Let us just take a seem!

Planetary gears

A planetary gearbox has two major components: the solar gear (also recognized as the central or enter) and the planet gears (also identified as outer or peripheral). These gears are linked jointly by a carrier to the output shaft of the machine. In some applications, it is needed to use a planetary gearbox with lubrication to avert dress in and tear. A planetary gearbox also has a little ring equipment that assists keep the planet gears collectively.
The main edge of a planetary gearbox is that it uses many enamel that have interaction at when, making it possible for for high-speed reduction with a modest variety of gears. Simply because the gears are reasonably tiny, they have reduced inertia than their larger counterparts. Planetary gearboxes are compact, which helps make them well-liked for area-constrained apps. Simply because of their compact measurement and efficiency, planetary gearboxes are also typically employed in motor cars.

Planetary gearboxes with output shaft

For large-velocity, dynamic programs, planetary gearbox models with output shaft give the optimum resolution. Many thanks to their low inertia, these gearheads deliver excellent overall performance in a lot of industrial applications. Furthermore, their vast range of variants permits end users to decide on the ideal product for their software. This write-up examines some of the essential positive aspects of planetary gearboxes with output shaft. Go through on to discover a lot more.
The planetary gearbox has two significant factors: a sun gear and planet gears. The sunlight gear is usually the enter equipment, although the earth gears are located at the outer edges of the program casing. Planet gears are held collectively by a provider that is related to the output shaft. Before picking a certain gearbox for your application, make positive that you check out the distinct requirements and the environment to which the unit will be subjected.
A planetary gearbox has much less phases of gears, and therefore lower backlash compared to spur gearboxes. Backlash is lost motion that takes place when the enamel of the gears are out of perfect alignment. This difficulty is frequent in all gears, but is considerably less in planetary gearboxes. As this kind of, planetary gearboxes are more effective. They can also be tailored in accordance to the specific engine product and motor flange.
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Planetary gearboxes with provider

A planetary gearbox is a type of gearbox with 3 or far more levels. They have a sun equipment, which is usually the input gear, and planet gears, also known as the outer gears. The provider that connects the earth gears to the output shaft is referred to as a ring gear. A planetary gearbox is usually made to fulfill specific application and environmental requirements, but there are some factors to think about when choosing one particular.
The compact footprint of planetary gear sets benefits in high warmth dissipation. This can be a problem in apps with sustained functionality or high speeds. As a end result, planetary equipment sets usually include lubricants, which existing a cooling influence whilst also decreasing sounds and vibration. Some planetary gears even feature a provider to make the set up approach less difficult. Below are some things to maintain in thoughts when selecting a planetary gear set.
Planetary gearboxes with provider have many advantages more than other sorts of gearboxes. In contrast to traditional gearboxes, planetary gears have a frequent central shaft, and the tangential forces among the gears cancel out at the center of the ring equipment. Because of this, planetary gearboxes are commonly utilized in enter/output apps, and their compact size makes it possible for for a broad selection of gear reductions. These gears can also make greater torque density.

Planetary gearboxes with traction

Planetary gears are equivalent to the planetary technique, in that every pinion rotates around a sunlight gear. The output of the planetary gear device is reduced than the push rotation speed, but the torque is larger. As the quantity of planet equipment wheels will increase, so does the torque. Planetary gear methods contain 3 to 4 planet gears, and each is in continual mesh with the other people. Energy applied to any 1 member rotates the entire assembly.
Typical purposes for planetary gear sets contain high-precision movement handle. In these apps, higher torque, torsional stiffness, and low backlash are necessary. Planetary gear sets are also perfect for motors with larger speeds. A variety of aspects lead to the trustworthiness of these gadgets. The low backlash and large torque capability of a planetary gear motor enable them to be employed in a broad assortment of programs.

Planetary gearboxes with electric motors

If you’re in the market place for a new gearbox, you could have currently heard about planetary gearboxes. The planetary gearbox is a higher-effectiveness, lower-sound gearbox. CZPT manufactures higher-torque planetary gearboxes with lower backlash. They also make economic system planetary gearboxes for reduce hundreds. Nonetheless, with so several distinct types obtainable, selecting the proper one for your wants can be tough.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They provide higher-velocity reduction and large torque transfer, and are often utilized for room-constrained purposes. But just before you can comprehend how they work, you’ll need to comprehend a tiny about their construction. There are a couple of items to look for that you might not have seen before.
The most typical type of planetary gearbox is a PM81/LN. It characteristics a set of DC brush motors with diameter 77mm, a stator, and two or much more outer gears. Every of these gears is linked to an output shaft through a provider. They can also be utilised with brakes, encoders, or a clutch. A planetary gearbox is a single of the most reliable gearbox varieties on the market place.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sunshine and the planets. The sunshine gear rotates at high speed, even though the planets roll about and orbit around the ring gear. The output shaft has the exact same direction of rotation as the enter shaft. The rewards of a planetary gearbox include higher reduction ratios, performance, place-preserving compactness, and increased overload capacity. These gears are also much more secure and compact, and they do not endure from self-locking qualities.
Planetary gearboxes are a very successful way to power hydraulic lifts. They can be enter by way of electric, hydraulic, or air motors. The push arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the software, bespoke gearboxes can be created with a range of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are several different apps of planetary gear sets. The most typical is the distribution of electrical power in between two wheels in a car’s travel axle. 4-wheel drives use two axle differentials, which are additional augmented by a centre differential. Hybrid electrical vehicles use summation gearboxes to distribute electricity from the combustion engine to the wheels and to an electric powered motor. Planetary gear sets also blend the two diverse kinds of motors to kind 1 hybrid motor vehicle.
To recognize how planetary gear sets work, it is essential to recognize the fundamental mechanical concepts. For illustration, Fig. 4.6 exhibits a adhere diagram illustrating two planetary gear sets connected by a lever. The two levers are the very same length, so the method is analogous to a single lever. When calculating the torque, it is important to consider the lever diagram. Likewise, if two gear sets are linked by vertical hyperlinks, the horizontal backlinks should be horizontal.

China wholesaler CZPT Transmission -Precision Planetary Reducer Gear 60mm 130mm Servo Motor Reducer Gear Box Different Ratio near me manufacturer

China wholesaler Ratio 12: 1 High-Speed Input Shaft Planetary Gear Reducer Gear Box for Servo Motor near me manufacturer

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Merchandise Description

Ratio 12:1 High-Velocity Input Shaft Planetary Gear Reducer Gear Box For Servo Motor

Solution Description

Planetary gearbox is a type of reducer with broad versatility. The internal equipment adopts low carbon alloy metal carburizing quenching and grinding or nitriding approach. Planetary gearbox has the characteristics of small structure measurement, big output torque, higher speed ratio, substantial efficiency, safe and dependable functionality, and so forth. The interior gear of the planetary gearbox can be divided into spur equipment and helical equipment. Clients can decide on the right precision reducer in accordance to the needs of the application.

Description:
(1).The output shaft is produced of huge dimensions,huge span double bearing design,output shaft and planetary arm bracket as a complete.The enter shaft is put straight on the planet arm bracket to guarantee that the reducer has substantial running precision and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated style,quenching and tempering right after the processing of the enamel so that it can attain substantial torque,higher precision,higher wear resistance.Moreover surface area nickel-plated anti-rust therapy,so that its corrosion resistance drastically enhanced.
(3).The planetary equipment transmission employs entire needle roller without having retainer to increase the get in touch with floor,which greatly upgrades structural rigidity and provider existence.
(4).The gear is manufactured of Japanese imported content.After the steel cutting process,the vacuum carburizing warmth therapy to 58-62HRC. And then by the hobbing,Get the greatest tooth form,tooth route,to make sure that the gear of large precision and good influence toughness.
(5).Input shaft and sunshine equipment integrated construction,in get to improve the procedure precision of the reducer.

Characteristics:

1.Gap output structure,straightforward installation.

two.Straight tooth travel ,solitary cantilever construction.basic design,economic price.

three.Doing work continual. Reduced sounds.

4.Lower return backlash. Can fit most event.

5.The input connection technical specs are complete and there are several selections.
6.Keyway can be opened in the power shaft.
seven.Sq. mount flange output,higher precision,higher torque.
eight.Speed ratio variety:3-one hundred
9.Precision variety:8-16arcmin
10.Size range:60-160mm

Parameters:

Design Assortment:

Business Profile

Newgear(China) obtain German precision planetary equipment layout and producing technological innovation,Generation of large rigidity, modest backlash, reduced sound, steady transmission, reliable and durable planetary reducer,widely used in numerous fields.

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What is a Planetary Gearbox?

A planetary gearbox is a mechanical unit in which the teeth of a planet mesh with the tooth of its solar or ring. The quantity of tooth and the spacing of planets will determine no matter whether the teeth mesh accurately. In this article, we will discover a lot more about planetary gearboxes. Apart from comprehending their working, you can also understand how to style your very own. Right here are some examples:

planetary gearboxes

If your auto has an computerized transmission, then a planetary gearbox is the variety you have. It is attainable to locate out if you have this type of gearbox by consulting the owner’s guide, calling the service division of your car’s company, or conducting a search making use of your favored look for engine. Even so, planetary gears are far more complicated and have a lot of far more elements than normal gearboxes. The adhering to details will clarify much more about this type of gearbox.
Planetary gearboxes use a few diverse equipment sorts to transmit torque. The sunshine gear sits in the center of the gear assembly, although the other gears rotate around it. A provider connects the two gears, and is designed to established the spacing amongst them. When the gears are rotated, the carrier will spin, enabling the whole assembly to perform collectively. The carrier also incorporates the output shaft. For this gearbox to work efficiently, it have to meet the application’s requirements.
There are a few major kinds of planetary gearboxes: the simple model is very efficient and transmits ninety seven% of the power input. The earliest designs are not sophisticated, but they do have some essential variations. Some of these variances make them excellent for numerous applications. For case in point, a planetary gearbox can operate in alternating and continuous operation, with the output support obtaining inner grooving. Some types have more than a single output shaft, allowing the user to choose the configuration and torque that is greatest for their software.
One particular of the primary distinctions among a planetary gearbox and a traditional one particular is the way the planetary components transfer. A planetary gearbox may have several axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its highest tooth concurrently. They are the best decision for room-constrained purposes. For occasion, a car with little areas can put in 1 with ease.
A planetary gearbox’s equipment ratio is identified by the ratio of the sun equipment to the ring gear. The amount of enamel on the sun equipment is a way to alter the gear ratio. Smaller sized sun gears outcome in greater planetary gear ratios, although bigger kinds lead to a lessen in torque. The ratio in between planetary gears ranges from 3:1 to 10:1, with the most affordable ratio being a few. The biggest attainable ratio is ten:1.
A planetary gearbox has several positive aspects. The compact design tends to make them a a lot more productive choice for little motors and is beneficial for servo capabilities. Planetary gearboxes have lower inertia, which is an crucial element, especially in servo apps, given that the inertia of the gearbox provides to the motor’s load inertia. The planetary gearboxes are generally lubricated with grease or oil, so you will not need to have to be concerned about re-lubrication or upkeep.
planetarygearbox

planetary gearboxes with output shaft

The advantages of planetary gearboxes are many. They are widely used in numerous purposes, from vehicles to medical products, items & staff lifts to device resources. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are offered in various sizes and designs, ranging from modest to incredibly huge. There are a lot of diverse varieties, and every single is created to fit its intended use.
The LP era 3 gearhead series combines greatest top quality with financial precision in a minimal-backlash planetary gearbox. The output shaft edition is specially suited for high-speed, very dynamic cyclic procedure. Another edition is the SP+ Higher Pace. The SP+ higher-pace variation is designed to accomplish optimum speeds although in continuous procedure. If you need a planetary gearbox with an output shaft, search no even more. It is the ideal option for many purposes.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also known as the planetary gears) are related by a carrier to the output shaft. The provider is then related to the output shaft by a ring. There are two or much more planetary gears inside the planetary gearbox. Every single gear is linked to a provider, which is related to the output shaft.
An epicyclic planetary equipment prepare can be assembled so that the earth gear rolls close to the solar gear. In the wheel drive planetary gearbox, the planetary gears are grouped above the housing to improve the dimension and excess weight of the system. The planetary equipment practice can handle torques as high as 332,000 N.m., with the ring gear being mounted whilst the sun equipment is movable.
One more benefit of a planetary gearbox is that it uses several teeth at once. This allows for substantial pace reduction and higher torque transmission, and it is incredibly compact. Planetary gearboxes with output shaft are ideal for room-constrained programs. Their compact measurement and minimal bodyweight make them a well-liked decision in a lot of industries. They are also acknowledged as epicyclic gears and are employed in numerous various types of devices.
A planetary gearbox can have three elements. A central sunlight equipment, an outer ring acknowledged as the interior gear, and an output shaft. These three parts are joined by a provider. The carrier rotates so that the enter and output gears are in sync. They also have a standard hole between the gears. The carrier also functions as the output shaft. They can be utilized to produce modest equipment, this kind of as a bicycle acceleration hub.
planetarygearbox

planetary gearboxes with integer quantity of enamel

When developing a planetary gearbox, one particular need to figure out the sum of tooth count. This figure is recognized as the mesh load aspect Kg, and is primarily based on the normal tooth forces that are generated in each and every mesh. The quantity of planets, the error in the equipment design, and the rigidity of the housing all influence Kg. Dependent on the type of software, Kg can be calculated by utilizing diverse standards.
In a typical planetary gearbox, the ratio is an integer variety, and the cheapest is 3:1. At a ratio of ten, the solar equipment is too massive and the sun wheel is as well reduced to give a sufficient quantity of torque. In most situations, the ratio is an integer value, and the enamel are evenly spaced. The equipment mesh is then well balanced to grade 2. The provider is measured 3-dimensionally to detect the precision of the planet pin hole in the provider.
In the most straightforward situation, each planetary equipment mesh makes a dynamic signal at its mesh frequency. These signals can cancel or fortify in a variety of ways. A helix angle, nevertheless, introduces axial forces into the equipment mesh, which can be cancelled or strengthened in the identical way as torques. As the helix angle is an integer number, this planetary equipment design does not essentially demand infinite precision.
The resulting motion interval is calculated in rotational angles. This determine can be employed to determine fault diagnosis and calculate the least info length required. It can also be utilised to determine the kinematic movement of a defective planet equipment tooth. It is essential to be aware that fault-mesh motion is not instantaneous, and for that reason, it calls for a sufficient sum of time to fully mesh a defective earth equipment.
The load-share aspect is similar to that of spur and helical gearboxes, and can be employed to calculate dynamic load sharing. When the load share issue is low, the specific equipment meshes are somewhat loaded. Deflections can vary, especially with high-precision gears. For that reason, the design and style method need to integrate the tolerance chain. This will make sure the right ratio of gear mesh.
A planetary gearbox is a variety of planetary equipment system that is utilised in motors. It has a sunshine equipment at the center and a established of outer gears. Every single gear turns in accordance to its axis around the sunlight. They are interconnected by a ring element and are connected to each and every other via a carrier. The carrier also involves the output shaft. And given that the sunlight gear is centered, the mesh is regular.
As an additional advantage, planetary gearboxes have sliding surfaces, which minimize sounds and vibration. Despite the high-top quality of planetary gearboxes, it is important to appropriately lubricate them to steer clear of put on and tear. CZPT uses CZPT. In buy to make the planetary gearboxes final a extended time, the lubricant is normally integrated in the planetary gearbox.

China wholesaler Ratio 12: 1 Substantial-Velocity Enter Shaft Planetary Gear Reducer Gear Box for Servo Motor around me manufacturer China wholesaler Ratio 12: 1 Large-Velocity Input Shaft Planetary Gear Reducer Equipment Box for Servo Motor around me producer