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China OEM CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox planetary gearbox efficiency

Product Description

Newgear High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Characteristics:
1.Output threaded connection, standard installation,universal usage.
2.Single cantilever structure.simple design,economic price
3.Working steady. Low noise.
4.Backlash 8-16 arcmin. Can suit most occasion
5.Keyway can be opened in the force shaft.
6.Round flange shaft output,threaded reverse connection,standardized size.
7.Straight gear transmission,high precision,high torque;
8.Speed ratio range:3-100
9.Precision range:8-16arcmin
10.Size range:40-160mm

Specifications PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 185 240 400 450 1240 2250
Max. Axial Load N 150 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 0.7 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 8000 6000 6000 6000 4000
Rated Input Speed rpm 4500 4000 3500 3500 3500 3000
Noise dB ≤55 ≤58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L1≥96%       L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.1 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.06 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
20 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.08 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.05 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRL40 PRL60 PRL80 PRL90 PRL120 PRL160
Rated Torque L1 3 Nm / 27 50 96 161 384
4 Nm 16 40 90 122 210 423
5 Nm 15 40 90 122 210 423
7 Nm 12 34 48 95 170 358
10 Nm 10 16 22 56 86 210
L2 12 Nm / 27 50 95 161 364
15 Nm / 27 50 96 161 364
16 Nm 16 40 90 122 210 423
20 Nm 16 40 90 122 210 423
25 Nm 15 40 90 122 210 423
28 Nm 16 40 90 122 210 423
30 Nm / 27 50 96 161 364
35 Nm 12 40 90 122 210 423
40 Nm 16 40 90 122 210 423
50 Nm 15 40 90 122 210 423
70 Nm 12 34 48 95 170 358
100 Nm 10 16 22 96 80 210
Degree Of Protection   IP65
Operation Temperature ºC  – 10ºC to -90ºC
Weight L1 kg 0.43 0.95 2.27 3.06 6.93 15.5
L2 kg 0.65 1.2 2.8 3.86 8.98 17

Model Selection:

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are a 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

 

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Manipulator
Function: Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 260/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

planetarygearbox

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has two main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has two major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with three or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain three to four planet gears, and each is in constant mesh with the others. Power applied to any one member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right one for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is one of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of two gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the two different types of motors to form one hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating two planetary gear sets connected by a lever. The two levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if two gear sets are connected by vertical links, the horizontal links must be horizontal.

China OEM CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox   planetary gearbox efficiencyChina OEM CZPT High Efficiency Low Noise Shaft Output Planetary Transmission Gearbox   planetary gearbox efficiency
editor by CX 2023-06-05

China OEM Belt Conveyor Gears Accuracy 6 Class Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing with Best Sales

Merchandise Description

Belt Conveyor Gears Precision 6 Class Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing

1. The extensive and thorough assortment of N sequence for industrial programs
2. Lower-velocity shaft style: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
four. Low sound running, substantial manufacturing top quality common
five. Higher and reputable overall performance, load ability and minimal-speed shaft bearing

 

 

Please click on here for much more sorts!
 

 

Our Services

With all our activities DNV-ISO 9001, SGS -certified, we stand for leading-top quality service. Entrusting your gearboxes to the care of our Providers.

Help shield your gearbox from wear and grinding, SGR gearbox converts torque reliably and effi­ciently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox and so forth to match your software and meet up with your demands. 

These attributes enable a reliable and protected services lifestyle of above 200 000 operational hours. 

Our consumers have been inserting their CZPT in CZPT gear units because 1997. Far more than five hundred 000 gear units of our gearbox are in use reliably about the globe, in numerous cases beneath really severe situations.

 

Connected Products

 

For a lot more reducers and mechanical components, you should click here to look at

 

 

 

Planetary Gearbox Elements

The fundamental parts of a planetary gearset are an input, output, and stationary position. Various types of planetary gearboxes will have various output ratios and torques. A top business for planetary gearbox style, CZPT, offers the essential elements. These components can range in each male and woman shafts and come with a assortment of modular possibilities. Below are a few items to contemplate about each element.

CFHK Sequence

The CFHK Series is a multistage planetary gearbox that includes several planetary gears. The numerous teeth of every single planetary gear mesh concurrently for the duration of operation to enhance the transmittable torque. The gears are situation hardened and ground, and the ratios of the planetary gears are integers. They had been initial functionally explained by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite amid automotive engineers and makers.
The CH Sequence offers high precision with a compact design and circumstance hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR sequence, with low backlash and friction. These planetary gearboxes are developed to give large torque and higher precision in a selection of programs. In addition, the CFXR series attributes a hundred% helical gearing and minimal backlash.
The CFHK Sequence functions a sunlight gear that drives the following stage. These gears can be set in sequence or serially in the exact same housing. In some cases, the output shaft of the first phase turns into the input shaft of the next stage. In addition, ring gears are also utilized as structural parts of smaller sized gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is put on an axis that is established on a sunshine gear. The sunlight equipment drives the following earth phase.
A planetary equipment unit’s equipment ratio is decided by the amount of tooth in the solar equipment and ring equipment. The scaled-down the sunshine equipment, the smaller the ratio among the sunlight equipment and planet gears. The greatest equipment ratio in a planetary equipment unit is 10:1. A larger number of enamel raises the transmission ratio. In buy to increase torque, the planetary gears have to be rearranged. A more compact solar gear will have larger torque than a huge ring gear.
planetarygearbox

CFX Collection

The HPN Harmonic Planetary(r) Series planetary gearboxes offer a minimal-price answer with substantial-overall performance and substantial-reliability. This modular layout is easy to put in and calls for really small servicing. Its planetary style and total enhance of needle rollers allow for extended daily life and quiet operation. In addition, the HPN Harmonic Planetary(r) Collection is accessible in a assortment of measurements.
The compact measurement and high-velocity design and style of planetary gearboxes final results in exceptional warmth dissipation. However, high-pace or sustained performance programs could call for lubricants. A planetary gearbox will have smaller sized minimal steps to decrease noise and vibration. Planetary gears will give you the maximum degree of performance even though reducing noise. As a consequence, they can give large-high quality 3D prints.
A planetary gear practice is composed of a ring gear and earth gears, every supported by a provider. A ring gear is pink, even though the sun gear is pink. The sunlight gear and provider rotate all around every single other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are typically found in room-constrained programs. The CFX Sequence attributes a compact design and style and excellent performance.
The CFX Sequence characteristics a robust layout that is easy to set up. Its compact dimensions can make set up of planetary gearboxes less complicated and more quickly. They are offered in a few various configurations for steady, intermittent, and counter-clockwise operation. The CFX Collection offers the best solution for your accelerating needs. They are a wonderful resolution for any automotive or industrial software. You can very easily configure the CFX Sequence to fulfill your certain specifications.

CAP Collection

The Sweet Controls CAP Series is a new era of compact, precision planetary gearboxes that combine high torques with reduced backlash and excellent dress in resistance. This rotary flange planetary gearbox is perfect for a range of industrial, mining and marine applications. Its modular development allows end users to simply mount distinct phases, hydraulic or electric powered motors, and various types of gears. Its CPH Series functions an really rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Sequence makes use of several planetary gears for large torque transmission. The number of planetary gears is not set, but most planetary gearboxes make use of at the very least three. The greater the amount of planetary gears, the larger the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing action that occurs at the same time during operation. The result is a greater performance and a smoother, quieter operation than a standard gearbox.
The VersaPlanetary variety functions modular design for easy set up. This system consists of mounting plates for normal 1st (r) Robotics Competitiveness motors. The mounting plates are designed to in shape every motor. These planetary gearboxes are appropriate with a variety of kinds of motors, from little electric motors to huge, large responsibility kinds. They are also suitable with a variety of mounting programs, including CIM motors.
planetarygearbox

CAPK Series

The CZPT APK Collection is a large precision, rotary flange design planetary gearbox. Its situation hardened and floor gears are developed to offer exceptional put on resistance, lower backlash, and superb precision. The CAPK Collection provides substantial axial and second load capacities in a compact housing. CZPT is the world chief in the generation of planetary gearboxes. The CAPK Sequence features an array of high-high quality, innovative characteristics.
CZPT Smart Lubrication engineering is utilized to preserve the gears effectively-lubricated and decrease sound and vibration. The planetary gearbox’s 3-gear design and style is excellent for Do it yourself CNC robotics. This series has a lengthy historical past of good quality, and CZPT uses only the very best parts. The CZPT 3:1 Higher Precision Planetary Gearbox is an excellent selection for CNC Robotics and other purposes.
A multi-phase planetary gearbox combines specific ratios for a better variety of ratios. Further planetary gears boost the transmittable torque. The course of the output and generate shaft are always identical. The CAPK Collection characteristics a higher-quality, resilient development. They are created from stainless steel and offer a long-term guarantee. They are the very best decision for industrial and business apps. While planetary gears are far more expensive, they are very effective.

CFH Sequence

The Candy CFH Series planetary gearboxes provide the benefits of a modular layout and a low backlash. They provide a assortment of size alternatives and outstanding durability. This planetary gearbox is compact and dress in resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its minimal backlash and precision make it an exceptional decision for industrial applications.
The CFH Series planetary gearbox is a very productive, substantial-speed helical gear. The compact layout of this gearbox benefits in substantial heat dissipation and lower mass inertia. Earth carrier bearings expertise substantial lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose each other. The end result is that the torque is distributed more than 3 gears, reducing noise, vibration, and put on.
The planetary gearbox has a few main elements: a sun gear (also known as the enter gear), a ring gear, and two earth gears. These are linked by a carrier that rotates about a forty five-diploma clockwise axis. The CFH Series of gears is offered in triple and double stages. They can also be utilized in electric motors. As a outcome, the CFH Collection is hugely versatile.
The CFH Collection of planetary gearboxes can be identified in all sorts of purposes, including automotive transmissions. Their compact design and style and large-efficiency performance make them a well-known option for room-constrained programs. This gearbox has a number of benefits and is a great different to a traditional helical gearbox. These gearboxes are highly successful for lowering torque and pace, and are compact adequate to in shape in most programs.
planetarygearbox

CZPT

If you need a high-good quality planetary gearbox, the CZPT Planetary Series is the appropriate option. This Italian firm styles and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 department places of work and 3 creation facilities. The organization is making an attempt to replicate the success of the Italian Tremendous Automobile business, which has acquired international recognition. The organization gives a assortment of gearboxes for use in large sector, agriculture, offshore, aerial and marine operate.
With more than 40 several years of expertise, CZPT manufactures a wide range of high-top quality gearboxes. From bevel-helical models to Helical models, wheel gears and adverse brakes, the organization has been manufacturing good quality factors for several industries. CZPT is a trustworthy Australian distributor of CZPT gear factors. The firm is committed to providing the very best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed swiftly and simply. The firm uses good quality supplies and a selection of sizes and output ratios to cater to the most demanding programs. In addition, you can customise your gearbox to fit your particular requirements. CZPT Planetary Gearboxes are hugely flexible and customizable, offering infinite scalability.

China OEM Belt Conveyor Gears Accuracy 6 Class Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing     with Ideal RevenueChina OEM Belt Conveyor Gears Accuracy 6 Course Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing     with Ideal Revenue