Product Description
Starshine Drive Cycloid Geared Motor Characteristics
1. Features:
1. Smooth running,low noise gear tooth needle more engagement.
2. Cycloidal tooth profile provides a high contact ratio to withstand overload shocks
3. Compact size: single ratio available from 1/9 to 1/87, double stage up from 1/99 to 1/7569
4. Ideal for dynamic applications: frequent start-stop-reversing duties suits for cyclo speed reducer since inertia is low
5. Reduce maintenance costs: high reliability, long life, minimal maintenance compared to conventional gearboxes
6. Internal parts replaceable with other brands to ensure running.
7. Grease Lubricated & Oil Lubricated Models Available
8. Output Shaft Rotation Direction: Single Reduction: Clockwise Rotation; Double Reduction→ Counter Clockwise Rotation
9. Ambient Conditions: Indoor Installation:10-40 Celsius, Max 85% Humidity, Under 1000m Altitude, Well Ventilated Environment, Free of corrosive, explosive gases, vapors and dust
10.Slow Speed Shaft Direction: Horizontal, Vertical Up & Down, Universal Direction
11.Mounting Style: Foot Mount, Flange Mount & Vertical F-flange Mount,
12. Input Connection: Cyclo Integral Motor, Hollow Input Shaft Adapter
13. Coupling Method With Driven Machine: Coupling, Gears, Chain Sprocket Or Belt
14. Cycloid reducer Capacity Range: 0.37kW ~ 11kW;
2. Technical parameters
| Type | Old Type | Output Torque | Output Shaft Dia. |
| SXJ00 | JXJ00 | 98N.m | φ30 |
| SXJ01 | JXJ01 | 221N.m | φ35 |
| SXJ02 | JXJ02 | 448N.m | φ45 |
| SXJ03 | JXJ03 | 986N.m | φ55 |
| SXJ04 | JXJ04 | 1504N.m | φ70 |
| SXJ05 | JXJ05 | 3051N.m | φ90 |
| SXJ06 | JXJ06 | 5608N.m | φ100 |
About Us
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CZPT have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Agricultural Machinery, Ceramic |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical or Horizotal Type |
| Layout: | Coaxial |
| Gear Shape: | Planetary Conedisk Friction Type |
| Step: | Stepless |
| Customization: |
Available
| Customized Request |
|---|
Impact of Gear Tooth Design and Profile on the Efficiency of Planetary Gearboxes
The design and profile of gear teeth have a significant impact on the efficiency of planetary gearboxes:
- Tooth Profile: The tooth profile, such as involute, cycloid, or modified profiles, affects the contact pattern and load distribution between gear teeth. An optimized profile minimizes stress concentration and ensures smooth meshing, contributing to higher efficiency.
- Tooth Shape: The shape of gear teeth influences the amount of sliding and rolling motion during meshing. Gear teeth designed for more rolling and less sliding motion reduce friction and wear, enhancing overall efficiency.
- Pressure Angle: The pressure angle at which gear teeth engage affects the force distribution and efficiency. Larger pressure angles can lead to higher efficiency due to improved load sharing, but they may require more space.
- Tooth Thickness and Width: Optimized tooth thickness and width contribute to distributing the load more evenly across the gear face. Proper sizing reduces stress and increases efficiency.
- Backlash: Backlash, the gap between meshing gear teeth, impacts efficiency by causing vibrations and energy losses. Properly controlled backlash minimizes these effects and improves efficiency.
- Tooth Surface Finish: Smoother tooth surfaces reduce friction and wear. Proper surface finish, achieved through grinding or honing, enhances efficiency by reducing energy losses due to friction.
- Material Selection: The choice of gear material influences wear, heat generation, and overall efficiency. Materials with good wear resistance and low friction coefficients contribute to higher efficiency.
- Profile Modification: Profile modifications, such as tip and root relief, optimize tooth contact and reduce interference. These modifications minimize friction and increase efficiency.
In summary, the design and profile of gear teeth play a crucial role in determining the efficiency of planetary gearboxes. Optimal tooth profiles, shapes, pressure angles, thicknesses, widths, surface finishes, and material selections all contribute to reducing friction, wear, and energy losses, resulting in improved overall efficiency.
Signs of Wear or Damage in Planetary Gearboxes and Recommended Service
Planetary gearboxes, like any mechanical component, can exhibit signs of wear or damage over time. Recognizing these signs is crucial for timely maintenance to prevent further issues. Here are some common signs of wear or damage in planetary gearboxes:
1. Unusual Noise: Excessive noise, grinding, or whining sounds during operation can indicate worn or misaligned gear teeth. Unusual noise is often a clear indicator that something is wrong within the gearbox.
2. Increased Vibration: Excessive vibration or shaking during operation can result from misalignment, damaged bearings, or worn gears. Vibration can lead to further damage if not addressed promptly.
3. Gear Tooth Wear: Inspect gear teeth for signs of wear, pitting, or chipping. These issues can result from improper lubrication, overload, or other operational factors. Damaged gear teeth can affect the gearbox’s efficiency and performance.
4. Oil Leakage: Leakage of gearbox oil or lubricant can indicate a faulty seal or gasket. Oil leakage not only leads to reduced lubrication but can also cause environmental contamination and further damage to the gearbox components.
5. Temperature Increase: A significant rise in operating temperature can suggest increased friction due to wear or inadequate lubrication. Monitoring temperature changes can help identify potential issues early.
6. Reduced Efficiency: If you notice a decrease in performance, such as decreased torque output or inconsistent speed, it could indicate internal damage to the gearbox components.
7. Abnormal Gear Ratios: If the output speed or torque does not match the expected gear ratio, it could be due to gear wear, misalignment, or other issues affecting the gear engagement.
8. Frequent Maintenance Intervals: If you find that you need to service the gearbox more frequently than usual, it could be a sign that the gearbox is experiencing excessive wear or damage.
When to Service: If any of the above signs are observed, it’s important to address them promptly. Regular maintenance checks are also recommended to detect potential issues early and prevent more significant problems. Scheduled maintenance should include inspections, lubrication checks, and replacement of worn or damaged components.
It’s advisable to consult the gearbox manufacturer’s guidelines for recommended service intervals and practices. Regular maintenance can extend the lifespan of the planetary gearbox and ensure it continues to operate efficiently and reliably.
Design Principles and Functions of Planetary Gearboxes
Planetary gearboxes, also known as epicyclic gearboxes, are a type of gearbox that consists of one or more planet gears that revolve around a central sun gear, all contained within an outer ring gear. The design principles and functions of planetary gearboxes are based on this unique arrangement:
- Sun Gear: The sun gear is positioned at the center and is connected to the input shaft. It transmits power from the input source to the planetary gears.
- Planet Gears: Planet gears are small gears that rotate around the sun gear. They are typically mounted on a carrier, which is connected to the output shaft. The interaction between the planet gears and the sun gear creates both speed reduction and torque amplification.
- Ring Gear: The outer ring gear is stationary and surrounds the planet gears. The teeth of the planet gears mesh with the teeth of the ring gear. The ring gear serves as the housing for the planet gears and provides a fixed outer reference point.
- Function: Planetary gearboxes offer various gear reduction ratios by altering the arrangement of the input, output, and planet gears. Depending on the configuration, the sun gear, planet gears, or ring gear can serve as the input, output, or stationary element. This flexibility allows planetary gearboxes to achieve different torque and speed combinations.
- Gear Reduction: In a planetary gearbox, the planet gears rotate while also revolving around the sun gear. This double motion creates multiple gear meshing points, distributing the load and enhancing torque transmission. The output shaft, connected to the planet carrier, rotates at a lower speed and higher torque than the input shaft.
- Torque Amplification: Due to the multiple points of contact between the planet gears and the sun gear, planetary gearboxes can achieve torque amplification. The arrangement of gears allows for load sharing and distribution, leading to efficient torque transmission.
- Compact Size: The compact design of planetary gearboxes, achieved by stacking the gears concentrically, makes them suitable for applications where space is limited.
- Multiple Stages: Planetary gearboxes can be designed with multiple stages, where the output of one stage becomes the input of the next. This arrangement allows for high gear reduction ratios while maintaining a compact size.
- Controlled Motion: By controlling the arrangement of the gears and their rotation, planetary gearboxes can provide different motion outputs, including forward, reverse, and even variable speeds.
Overall, the design principles of planetary gearboxes allow them to provide efficient torque transmission, compact size, high gear reduction, and versatile motion control, making them well-suited for various applications in industries such as automotive, robotics, aerospace, and more.
editor by CX 2024-05-03
China OEM Nmrv Worm Reducer Speed Reducer Gear Box planetary gearbox backlash
Product Description
|
Model No |
NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 |
|
Ratio |
5,7.5,10,15,20,25,30,40,50,60,80,100 |
|
Type |
Worm Gear Speed Reducer / Gearbox / Reductor |
|
Color |
Customized Color |
|
Packing |
Carton, Honey Comb Carton, Wooden Case with Wooden Pallet |
|
Usage |
Industrial Machine, Food Stuff, Ceramics, Chemical, Packing, Dyeing, Wood Working, Glass, etc. |
|
Flange |
IEC standard flange or customized dimensions |
|
Housing Material |
Aluminum&Cast iron |
|
Size |
11 sizes(WMRV25~WMRV185) |
|
Power |
0.06~22 KW |
|
Nominal torque |
≤2548 N.m |
|
Ratio |
5~100 |
PRODUCTS CHARACTERISTICS
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.
FAQ
Q1:Are you a manufacturer or trading company?
Yes, We are a leading manufacturer specialized in production of various kinds of small and medium-sized
motor.
Q2:How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q3:What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Q4:What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry, escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
Q5:How about your delivery time?
For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty. For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.Please take the sales confirmation for final reference.
Q6:What’s your warranty terms?
One year
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | as for Request |
| Hardness: | Hardened Tooth Surface |
| Installation: | as for Request |
| Step: | as for Request |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by Dream 2024-05-02
China OEM 50 Years Manufacturing History Helical Gearbox R Series Gear Box compound planetary gearbox
Product Description
50 Years Manufacturing History Helical Gearbox R series gear box
Company Information
HangZhou Gearbox Manufacturing Co., Ltd. registered in 1979. The company is located at national high-tech development zone, HangZhou, ZheJiang , China, with more than 38 years experience to specialize in reserch and development gear transmission products. The factory covers an area of 87,000 square meters. The company has passed ISO9001 quality system certification in 1999, and was rated as high qualified R&D engineer teem and manufacturing talents as well as first-class processing and testing equipments.
Specifications
1. Characterized by compact structure, light weight, large torque and excellent performance, it’s a new reducing transmission system with advanced design and manufactured on the basis of the modularized combination, which can meet client’s requirement on connection and installation.
2. Made of rib-reinforced rigid case, premium alloy-steel gear that’s hardened by carbon penetration and grinded precisely, it has stable running, low noise, large loading capacity, low consumption, efficient transmission temperature rise and long service life etc.
Packaging & Shipping
Equipment
Patent Certificate
FAQ
Are you trading company or manufacturer ?
A: We are manufacturer with 38 years experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q:How long should I wait for the feedback after I send the enquiry?
A: Normally Within 12 hours.
Q:What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A:We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms?
T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance ,balance before shipment for amount above USD10000.-
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Marine, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox Basics
If you’re in the market for a new Planetary Gearbox, you’ve come to the right place. There’s more to these mechanical wonders than just their name. Learn about Spur gears, helical gears, and various sizes. After you’ve read this article, you’ll know exactly what to look for when shopping for a new one. And you’ll also be able to avoid common mistakes made by amateur mechanics.
Wheel drive planetary gearboxes
Planetary gearboxes have numerous benefits over conventional gearboxes. Their compact design is advantageous for servo functions. Their lubrication is a key feature to maintain smooth operation and avoid damage to the gears. Some manufactures use CZPT to ensure proper functioning. These gearboxes have nearly three times the torque of traditional gearboxes while remaining compact and low in mass.
The planetary gears are made of three different types. Each type has an input and output shaft. The input and output shafts are usually coaxially arranged. The input and output shafts are connected to each other via a carrier. The carrier rotates with the planetary gears. The sun gear is the input gear and is typically 24 teeth in diameter. The outer gears are connected to the sun gear via rings of gears that are mounted around the sun gear.
Planetary gearboxes are also used in wheeled and tracked vehicles. They are also used in winch systems, which lift and lower loads. Typical applications include heavy machinery, such as cranes and earthmovers. Wheel drives are also widely used in municipal and agricultural vehicles, as well as material handling vehicles. The wheel drive is typically mounted directly into the wheel rim. A wheel drive may be fitted into two, three, or even four wheels.
A planetary gear set may be used in stages to provide different transmission rates. In order to choose the right gearbox for your application, consider the torque, backlash, and ratio you need. Then, consider the environment where the gearbox is used. Depending on its location, it might need to be protected from weather, water, and other elements. You can find a wide range of different sizes in the market.
Spur gears
There are two basic types of gearheads: planetary and spur gearheads. Each has its advantages and disadvantages depending on the application. This article will discuss the differences between these two types of gearheads. Spur gearheads are commonly used for transmission applications, while planetary gearheads are more widely used for motors. Spur gearheads are less expensive to produce than planetary gearheads, and they are more flexible in design.
There are many different types of spur gears. Among them, a 5:1 spur gear drive ratio means that the sun gear must rotate five times per revolution of the output carrier. The desired number of teeth is 24. In metric systems, the spur gears are referred to as mm and the moon gears as modules. Spur gears are used in many different types of applications, including automotive and agricultural machinery.
A planetary geartrain is a combination of ring and spur gears, which mesh with each other. There are two kinds of planetary geartrains: simple planetary gears and compound planetary gears. Spur gears are the most common type, with a sun gear and ring gear on either side of the sun. Simple planetary gears feature a single sun and ring gear, while compound planetary gears use multiple planets.
A planetary gearbox consists of two or more outer gears, which are arranged to rotate around the sun. The outer ring gear meshes with all of the planets in our solar system, while the sun gear rotates around the ring gear. Because of this, planetary gearboxes are very efficient even at low speeds. Their compact design makes them a desirable choice for space-constrained applications.
Helical gears
A planetary helical gearbox has two stages, each with its own input speed. In the study of planetary helical gear dynamics, the base circle radius and full-depth involute teeth are added to the ratio of each gear. The tangential position of the planets affects the dynamic amplifications and tooth forces. The tangential position error is an important factor in understanding the dynamic behaviour of helical planetary gears.
A helical gearbox has teeth oriented at an angle to the shaft, making them a better choice than spur gears. Helical gears also operate smoothly and quietly, while spur gears generate a thrust load during operation. Helical gears are also used in enclosed gear drives. They are the most common type of planetary gearbox. However, they can be expensive to produce. Whether you choose to use a helical or spur gearbox depends on the type of gearbox you need.
When choosing a planetary gear, it is important to understand the helix angle of the gear. The helix angle affects the way the planetary gears mesh, but does not change the fundamentals of planetary phasing. In each mesh, axial forces are introduced, which can either cancel or reinforce. The same applies to torques. So, if the ring gear is positioned at an angle of zero, helical gears will increase the axial forces.
The number of teeth on the planets is a variable parameter that must be considered in the design phase. Regardless of how many teeth are present, each planet must have a certain amount of tooth spacing to mesh properly with the ring or sun. The tip diameter is usually unknown in the conceptual design stage, but the pitch diameter may be used as an initial approximation. Asymmetrical helical gears may also cause undesirable noise.
Various sizes
There are several sizes and types of planetary gearboxes. The planetary gear sets feature the sun gear, the central gear, which is usually the input shaft, and the planet gears, which are the outer gears. A carrier connects the planet gears to the output shaft. The primary and secondary features of the planetary gearbox are important factors to consider. Besides these, there are other things to consider, such as the price, delivery time, and availability around the world. Some constructors are quicker than others in responding to inquiries. While others may be able to deliver every planetary gearbox out of stock, they will cost you more money.
The load share behavior of a planetary gearbox is comparable to that of a spur or a helical gearbox. Under low loads, individual gear meshes are slightly loaded, while other components have minimal deflections. In general, load sharing behaviour is affected mostly by assembly and manufacturing deviations. In this case, the elastic deflections help balance these effects. The load-sharing behavior of a planetary gearbox improves when the load increases.
Planetary gearboxes come in different sizes. The most common size is one with two or three planets. The size and type of the gears determine the transmission rate. Planetary gear sets come in stages. This gives you multiple transmission rate choices. Some companies offer small planetary gearboxes, while others offer larger ones. For those with special applications, make sure you check the torque, backlash, and ratio.
Whether the power is large or small, the planetary gearbox should be matched to the size of the drive. Some manufacturers also offer right-angle models. These designs incorporate other gear sets, such as a worm gear stage. Right-angle designs are ideal for situations where you need to vary the output torque. When determining the size of planetary gearboxes, make sure the drive shafts are lined up.
Applications
This report is designed to provide key information on the Global Applications of Planetary Gearbox Market, including the market size and forecast, competitive landscape, and market dynamics. The report also provides market estimates for the company segment and type segments, as well as end users. This report will also cover regional and country-level analysis, market share estimates, and mergers & acquisitions activity. The Global Applications of Planetary Gearbox Market report includes a detailed analysis of the key players in the market.
The most common application of a planetary gearbox is in the automobile industry, where it is used to distribute power between two wheels in a vehicle’s drive axle. In a four-wheel-drive car, this system is augmented by a centre differential. In hybrid electric vehicles, a summation gearbox combines the combustion engine with an electric motor, creating a hybrid vehicle that uses one single transmission system.
In the Global Industrial Planetary Gearbox Market, customer-specific planetary gears are commonly used for automated guided vehicles, intra-logistics, and agricultural technology. These gears allow for compact designs, even in tight spaces. A three-stage planetary gear can reach 300 Nm and support radial loads of 12 kN. For receiver systems, positioning accuracy is critical. A two-stage planetary gearbox was developed by CZPT. Its internal gear tension reduces torsional backlash, and manual controls are often used for high-quality signals.
The number of planetary gears is not fixed, but in industrial applications, the number of planetary gears is at least three. The more planetary gears a gearbox contains, the more torque it can transmit. Moreover, the multiple planetary gears mesh simultaneously during operation, which results in high efficiency and transmittable torque. There are many other advantages of a planetary gearbox, including reduced maintenance and high speed.
editor by Dream 2024-04-29
China OEM Inline Planetary Gear Reducer Gearboxes nema 23 planetary gearbox
Product Description
Inline Planetary Gear Reducer Gearboxes
Inline Planetary Gear Reducer Superior Performance
The EPPG EP300L Series inline planetary gear reducer is the best gearbox solution for all applications requiring high torque with minimal dimensions, such as fixed industrial equipment and heavy self-propelled machines. This planetary gear transmission solution offers a substantial improvement over ordinary gearboxes in terms of space occupation and weight. This gearbox combines high performance with low cost and compact size, excellent reliability, simple installation and reduced maintenance. The EP300L Series planetary gearboxes come in a range of sizes to ensure optimum duration and silent running in all sorts of applications. The EP300L Series is also available in a high power version, linking the performance of our planetary technology with the high quality and reliability of gearboxes: a solution that is more efficient, quieter, more compact, and more cost-effective compared with traditional gear units.
Inline Planetary Gear Reducer Key Features
1. Torque range: 1000-450.000 Nm
2. Transmissible mechanical power: up to 540 kW
3. Gear ratios: 3.4-9.000
4. Gear unit versions: in line
5. Output configurations:
1) Foot and flange mounted
2) Output shaft: CZPT with key, splined, splined hollow
3) Hollow with shrink disc
6. Input configurations:
1) Flanged axial piston hydraulic motors
2) Hydraulic orbit motors
3) IEC and Nema motor adaptors
4) CZPT input shaft
7. Hydraulic brake: hydraulically released parking brake
8. Electric brake: DC and AC type
Other Model
* EP305L4-PZ * EP309L3-PC * EP310L3-HZ
|
Tipo |
Torque Nm |
|
|
EP300L |
EP300L1, EP300L2, EP300L3, EP300L4 |
1000 |
|
EP301L |
EP301L1, EP301L2, EP301L3, EP301L4 |
1750 |
|
EP303L |
EP303L1, EP303L2, EP303L3, EP303L4 |
2500 |
|
EP305L |
EP305L1, EP305L2, EP305L3, EP305L4 |
5000 |
|
EP306L |
EP306L1, EP306L2, EP306L3, EP306L4 |
8500 |
|
EP307L |
EP307L1, EP307L2, EP307L3, EP307L4 |
12500 |
|
EP309L |
EP309L1, EP309L2, EP309L3, EP309L4 |
18000 |
|
EP310L |
EP310L1, EP310L2, EP310L3, EP310L4 |
25000 |
|
EP311L |
EP311L1, EP311L2, EP311L3, EP311L4 |
40000 |
|
EP313L |
EP313L1, EP313L2, EP313L3, EP313L4 |
55000 |
|
EP315L |
EP315L1, EP315L2, EP315L3, EP315L4 |
100000 |
|
EP316L |
EP316L1, EP316L2, EP316L3, EP316L4 |
135000 |
|
EP317L |
EP317L1, EP317L2, EP317L3, EP317L4 |
170000 |
|
EP318L |
EP318L1, EP318L2, EP318L3, EP318L4 |
250000 |
|
EP319L |
EP319L1, EP319L2, EP319L3, EP319L4 |
350000 |
|
EP321L |
321L 1, 321L2, 321L3, 321L4 |
500000 |
Related Products
Company Information
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Layout: | Coaxial |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
Planetary Gearbox Components
The basic components of a planetary gearset are an input, output, and stationary position. Different types of planetary gearboxes will have different output ratios and torques. A leading company for planetary gearbox design, CZPT, provides the necessary components. These components can vary in both male and female shafts and come with a variety of modular options. Here are a few things to consider about each component.
CFHK Series
The CFHK Series is a multistage planetary gearbox that contains multiple planetary gears. The multiple teeth of each planetary gear mesh simultaneously during operation to increase the transmittable torque. The gears are case hardened and ground, and the ratios of the planetary gears are integers. They were first functionally described by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite among automotive engineers and manufacturers.
The CH Series offers high accuracy with a compact design and case hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR series, with low backlash and friction. These planetary gearboxes are designed to provide high torque and high precision in a variety of applications. In addition, the CFXR series features 100% helical gearing and low backlash.
The CFHK Series features a sun gear that drives the next stage. These gears can be put in series or serially in the same housing. In some cases, the output shaft of the first stage becomes the input shaft of the second stage. In addition, ring gears are also used as structural parts of smaller gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is placed on an axis that is set on a sun gear. The sun gear drives the next planet stage.
A planetary gear unit’s gear ratio is determined by the number of teeth in the sun gear and ring gear. The smaller the sun gear, the smaller the ratio between the sun gear and planet gears. The largest gear ratio in a planetary gear unit is 10:1. A higher number of teeth increases the transmission ratio. In order to maximize torque, the planetary gears must be rearranged. A smaller sun gear will have higher torque than a large ring gear.
CFX Series
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a low-cost solution with high-performance and high-reliability. This modular design is easy to install and requires very little maintenance. Its planetary design and full complement of needle rollers allow for extended life and quiet operation. In addition, the HPN Harmonic Planetary(r) Series is available in a range of sizes.
The compact size and high-speed design of planetary gearboxes results in excellent heat dissipation. However, high-speed or sustained performance applications may require lubricants. A planetary gearbox will have smaller minimum steps to minimize noise and vibration. Planetary gears will give you the highest level of efficiency while minimizing noise. As a result, they can provide high-quality 3D prints.
A planetary gear train is composed of a ring gear and planet gears, each supported by a carrier. A ring gear is pink, while the sun gear is red. The sun gear and carrier rotate around each other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are often found in space-constrained applications. The CFX Series features a compact design and excellent performance.
The CFX Series features a robust design that is easy to install. Its compact size makes installation of planetary gearboxes easier and faster. They are available in three different configurations for continuous, intermittent, and counter-clockwise operation. The CFX Series offers the perfect solution for your accelerating needs. They’re a great solution for any automotive or industrial application. You can easily configure the CFX Series to meet your specific requirements.
CAP Series
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that combine high torques with low backlash and exceptional wear resistance. This rotary flange planetary gearbox is ideal for a variety of industrial, mining and marine applications. Its modular construction enables users to easily mount different stages, hydraulic or electric motors, and different types of gears. Its CPH Series features an extremely rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Series utilizes multiple planetary gears for high torque transmission. The number of planetary gears is not fixed, but most planetary gearboxes utilize at least three. The larger the number of planetary gears, the higher the transmittable torque. A planetary gearbox is composed of multiple planetary gears with a meshing action that occurs simultaneously during operation. The result is a higher efficiency and a smoother, quieter operation than a conventional gearbox.
The VersaPlanetary range features modular design for easy installation. This system includes mounting plates for typical FIRST (r) Robotics Competition motors. The mounting plates are designed to fit each motor. These planetary gearboxes are compatible with various types of motors, from small electric motors to large, heavy duty ones. They are also compatible with a variety of mounting systems, including CIM motors.
CAPK Series
The CZPT APK Series is a high precision, rotary flange style planetary gearbox. Its case hardened and ground gears are designed to provide excellent wear resistance, low backlash, and excellent precision. The CAPK Series offers high axial and moment load capacities in a compact housing. CZPT is the world leader in the production of planetary gearboxes. The CAPK Series features an array of high-quality, innovative features.
CZPT SMART Lubrication technology is used to keep the gears well-lubricated and reduce noise and vibration. The planetary gearbox’s 3-gear design is ideal for DIY CNC robotics. This series has a long history of quality, and CZPT uses only the best components. The CZPT 3:1 High Precision Planetary Gearbox is an excellent choice for CNC Robotics and other applications.
A multi-stage planetary gearbox combines individual ratios for a greater number of ratios. Additional planetary gears increase the transmittable torque. The direction of the output and drive shaft are always identical. The CAPK Series features a high-quality, durable construction. They are made from stainless steel and offer a long-term warranty. They are the best choice for industrial and commercial applications. While planetary gears are more expensive, they are highly efficient.
CFH Series
The Candy CFH Series planetary gearboxes offer the benefits of a modular design and a low backlash. They offer a variety of size options and excellent durability. This planetary gearbox is compact and wear resistant. The CFH Series planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its low backlash and precision make it an excellent choice for industrial applications.
The CFH Series planetary gearbox is a highly efficient, high-speed helical gear. The compact design of this gearbox results in high heat dissipation and low mass inertia. Planet carrier bearings experience significant lateral forces from the transmission of torque. As a result, radial and axial forces oppose each other. The result is that the torque is distributed over three gears, reducing noise, vibration, and wear.
The planetary gearbox has three main components: a sun gear (also known as the input gear), a ring gear, and two planet gears. These are connected by a carrier that rotates about a 45-degree clockwise axis. The CFH Series of gears is available in triple and double stages. They can also be used in electric motors. As a result, the CFH Series is highly versatile.
The CFH Series of planetary gearboxes can be found in all kinds of applications, including automotive transmissions. Their compact design and high-performance performance make them a popular choice for space-constrained applications. This gearbox has several benefits and is a great alternative to a conventional helical gearbox. These gearboxes are highly effective for reducing torque and speed, and are compact enough to fit in most applications.
CZPT
If you need a high-quality planetary gearbox, the CZPT Planetary Series is the right choice. This Italian company designs and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and three production facilities. The company is attempting to replicate the success of the Italian Super Car industry, which has gained global recognition. The company provides a range of gearboxes for use in heavy industry, agriculture, offshore, aerial and marine work.
With over 40 years of experience, CZPT manufactures a wide range of high-quality gearboxes. From bevel-helical units to Helical units, wheel gears and negative brakes, the company has been manufacturing quality components for many industries. CZPT is a trusted Australian distributor of CZPT gear components. The company is dedicated to providing the best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it repaired quickly and easily. The company uses quality materials and a variety of sizes and output ratios to cater to the most demanding applications. In addition, you can customize your gearbox to suit your specific needs. CZPT Planetary Gearboxes are highly versatile and customizable, offering infinite scalability.
editor by CX 2023-06-12
China OEM Manufacture Gvb Gpb CZPT Servo Motor Gearhead Box Gearbox Planetary Gear Reducer application of planetary gearbox
Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
Model Instruction
GB090-10-P2
| GB | 090 | 571 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:10 | P0:High Precision Backlash
P1:Precision Backlash P2:Standard Backlash |
Main Technical Performance
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Planetary Gearbox
This article will explore the design and applications of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the number of teeth in the gears. The ratios of planetary gearboxes are usually lower than those of conventional mechanical transmissions, which are mainly used to drive engines and generators. They are often the best choice for heavy-duty applications. The following are some of the advantages of planetary gearboxes.
planetary gearboxes
Planetary gearboxes work on a similar principle to solar systems. They rotate around a center gear called the sun gear, and two or more outer gears, called planet gears, are connected by a carrier. These gears then drive an output shaft. The arrangement of planet gears is similar to that of the Milky Way’s ring of planets. This arrangement produces the best torque density and stiffness for a gearbox.
As a compact alternative to normal pinion-and-gear reducers, planetary gearing offers many advantages. These characteristics make planetary gearing ideal for a variety of applications, including compactness and low weight. The efficiency of planetary gearing is enhanced by the fact that ninety percent of the input energy is transferred to the output. The gearboxes also have low noise and high torque density. Additionally, their design offers better load distribution, which contributes to a longer service life.
Planetary gears require lubrication. Because they have a smaller footprint than conventional gears, they dissipate heat well. In fact, lubrication can even lower vibration and noise. It’s also important to keep the gears properly lubricated to prevent the wear and tear that comes with use. The lubrication in planetary gears also helps keep them operating properly and reduces wear and tear on the gears.
A planetary gearbox uses multiple planetary parts to achieve the reduction goal. Each gear has an output shaft and a sun gear located in the center. The ring gear is fixed to the machine, while the sun gear is attached to a clamping system. The outer gears are connected to the carrier, and each planetary gear is held together by rings. This arrangement allows the planetary gear to be symmetrical with respect to the input shaft.
The gear ratio of a planetary gearbox is defined by the sun gear’s number of teeth. As the sun gear gets smaller, the ratio of the gear will increase. The ratio range of planetary gears ranges from 3:1 to ten to one. Eventually, however, the sun gear becomes too small, and the torque will fall significantly. The higher the ratio, the less torque the gears can transmit. So, planetary gears are often referred to as “planetary” gears.
Their design
The basic design of a Planetary Gearbox is quite simple. It consists of three interconnecting links, each of which has its own torque. The ring gear is fixed to the frame 0 at O, and the other two are fixed to each other at A and B. The ring gear, meanwhile, is attached to the planet arm 3 at O. All three parts are connected by joints. A free-body diagram is shown in Figure 9.
During the development process, the design team will divide the power to each individual planet into its respective power paths. This distribution will be based on the meshing condition of all gears in the system. Then, the design team will proceed to determine the loads on individual gear meshes. Using this method, it is possible to determine the loads on individual gear meshes and the shape of ring gear housing.
Planetary Gearboxes are made of three gear types. The sun gear is the center, which is connected to the other two gears by an internal tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The three components in a Planetary Gearbox mesh with each other, and they rotate together as one. Depending on the application, they may rotate at different speeds or at different times.
The planetary gearbox’s design is unique. In a planetary gearbox, the input gear rotates around the central gear, while the outer gears are arranged around the sun gear. In addition, the ring gear holds the structure together. A carrier connects the outer gears to the output shaft. Ultimately, this gear system transmits high torque. This type of gearbox is ideal for high-speed operations.
The basic design of a Planetary Gearbox consists of multiple contacts that must mesh with each other. A single planet has an integer number of teeth, while the ring has a non-integer number. The teeth of the planets must mesh with each other, as well as the sun. The tooth counts, as well as the planet spacing, play a role in the design. A planetary gearbox must have an integer number of teeth to function properly.
Applications
In addition to the above-mentioned applications, planetary gearing is also used in machine tools, plastic machinery, derrick and dock cranes, and material handling equipments. Further, its application is found in dredging equipment, road-making machinery, sugar crystallizers, and mill drives. While its versatility and efficiency makes it a desirable choice for many industries, its complicated structure and construction make it a complex component.
Among the many benefits of using a planetary gearbox, the ability to transmit greater torque into a controlled space makes it a popular choice for many industries. Moreover, adding additional planet gears increases the torque density. This makes planetary gears suitable for applications requiring high torque. They are also used in electric screwdrivers and turbine engines. However, they are not used in everything. Some of the more common applications are discussed below:
One of the most important features of planetary gearboxes is their compact footprint. They are able to transmit torque while at the same time reducing noise and vibration. In addition to this, they are able to achieve a high speed without sacrificing high-quality performance. The compact footprint of these gears also allows them to be used in high-speed applications. In some cases, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others may require a synthetic gel. Despite these unique features, planetary gears have become common in many industries.
Planetary gears are composed of three components. The sun gear is the input gear, whereas the planet gears are the output gears. They are connected by a carrier. The carrier connects the input shaft with the output shaft. A planetary gearbox can be designed for various requirements, and the type you use will depend on the needs of your application. Its design and performance must meet your application’s needs.
The ratios of planetary gears vary depending on the number of planets. The smaller the sun gear, the greater the ratio. When planetary stages are used alone, the ratio range is 3:1 to 10:1. Higher ratios can be obtained by connecting several planetary stages together in the same ring gear. This method is known as a multi-stage gearbox. However, it can only be used in large gearboxes.
Maintenance
The main component of a planetary gearbox is the planetary gear. It requires regular maintenance and cleaning to remain in top shape. Demand for a longer life span protects all other components of the gearbox. This article will discuss the maintenance and cleaning procedures for planetary gears. After reading this article, you should know how to maintain your planetary gearbox properly. Hopefully, you can enjoy a longer life with your gearbox.
Firstly, it is important to know how to properly lubricate a planetary gearbox. The lubricant is essential as gears that operate at high speeds are subject to high levels of heat and friction. The housing of the planetary gearbox should be constructed to allow the heat to dissipate. The recommended oil is synthetic, and it should be filled between 30 and 50 percent. The lubricant should be changed at least every six months or as needed.
While it may seem unnecessary to replace a planetary gearbox, regular servicing will help it last a long time. A regular inspection will identify a problem and the appropriate repairs are needed. Once the planetary gearbox is full, it will plug with gear oil. To avoid this problem, consider getting the unit repaired instead of replacing the gearbox. This can save you a lot of money over a new planetary gearbox.
Proper lubrication is essential for a long life of your planetary gearbox. Oil change frequency should be based on oil temperature and operating speed. Oil at higher temperatures should be changed more frequently because it loses its molecular structure and cannot form a protective film. After this, oil filter maintenance should be performed every few months. Lastly, the gearbox oil needs to be checked regularly and replaced when necessary.
editor by CX 2023-06-09
China Hot selling Flywheel Ring Gear for Perkins Perkins 3.152 /4.236/4.248 OEM Number 0410236; 731008m1, 3408357m1, 3819719m1, 1500010 near me shop
Product Description
Basic Info
Models
Manufacturer Part Nos
Related Product
| Name | Tractor Spare Parts Flywheel Ring Gear For Perkins 3.152 /4.236/4.248 OEM Number 0410236;731008M1,3408357M1,3819719M1,1500010; |
| Brand | RDC |
| RDC No. | RDC-TR-70705 |
| Type | Flywheel Ring Gear |
| Model No | 0410236;731008M1,3408357M1,3819719M1,1500010; |
| Material | Steel |
| Size | / |
| Usage | Perkins Tractor Parts and so on |
| Package | RDC Carton |
###
| Allis Chalmers | 160 160 STANDARD / LCG |
| Case IH | C50 (C Series) C60 (C Series) C70 (C Series) C80 (C Series) C90 (C Series) CS48 (CS Series) CS52 (CS Series) CS58 (CS Series) CS63 (CS Series) CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series) |
| Landini | 4530 (Orchard Tractor – 30 Series) 4560 (Orchard Tractor – 60 Series) 5500 (500 Series) 5530 (30 Series) 5560 (60 Series) 5830 (30 Series) 5840 (40 Series) 5860 (60 Series) 5870 (70 Series) 6000 (Prima Series) 6030 (30 Series) 6040 (40 Series) 6060 (60 Series) 6070 (70 Series) 6500 (500 Series) 6530 (30 Series) 6550 (50 Series) 6560 (60 Series) 6830 (30 Series) 6840 (40 Series) 6860 (60 Series) 6870 (70 Series) 6880 (80 Series) 7500 (500 Series) 7530 (30 Series) 7550 (50 Series) 7560 (60 Series) 7830 (30 Series) 7860 (60 Series) 7870 (70 Series) 7880 (80 Series) 8000 (Prima Series) 8500 (500 Series) 8530 (30 Series) 8550 (50 Series) 8560 (60 Series )8830 (30 Series) 8860 (60 Series) 8870 (70 Series) 8880 (80 Series) 9060 (60 Series) 9080 (80 Series) 9880 (80 Series) Advantage 55 (Advantage Series ) Advantage 60 (Advantage Series ) Advantage 65 (Advantage Series ) Advantage 75 (Advantage Series ) Advantage 85 (Advantage Series ) Advantage 95 (Advantage Series ) Atlas 100 (Atlas Series) Atlas 70 (Atlas Series) Atlas 75 (Atlas Series) Atlas 80 (Atlas Series) Atlas 85 (Atlas Series) Atlas 90 (Atlas Series) Blizzard 50 (Blizzard Series) Blizzard 60 (Blizzard Series) Blizzard 65 (Blizzard Series) Blizzard 75 (Blizzard Series) Blizzard 85 (Blizzard Series) Blizzard 95 (Blizzard Series) C4500 (Crawler Tractor – Cingolati Series) C4830 (Crawler Tractor – C Series) C5500 (Crawler Tractor – Cingolati Series) C5830 (Crawler Tractor – C Series) C6500 (Crawler Tractor – Cingolati Series) C6830 (Crawler Tractor – C Series) C7800 (Crawler Tractor – Cingolati Series) C7830 (Crawler Tractor – Cingolati Series) C8860 (Crawler Tractor – Cingolati Series) CF4830 (Crawler Tractor – Cingolati Series) CF5030 (Crawler Tractor – Cingolati Series) CF5830 (Crawler Tractor – Cingolati Series)CF6030 (Crawler Tractor – Cingolati Series)CF6060 (Crawler Tractor – Cingolati Series)CF6830 (Crawler Tractor – Cingolati Series)Ghibli 100 (Ghibli Series)Ghibli 80 (Ghibli Series)Ghibli 90 (Ghibli Series)Globus 50 (Globus Series)Globus 55 (Globus Series)Globus 65 (Globus Series)Globus 75 (Globus Series) Globus 80 (Globus Series) Mythos 100 (Mythos Series ) Mythos 90 (Mythos Series ) Rex 100 (Orchard Tractor – Rex Series) REX 55Rex 60 (Orchard Tractor – Rex Series) Rex 60 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 70 (Orchard Tractor – Rex Series) Rex 70 (Vineyard Tractor – Rex Series) Rex 75 (Orchard Tractor – Rex Series Rex 75 (Vineyard Tractor – Rex Series) Rex 80 (Orchard Tractor – Rex Series) Rex 80 (Vineyard Tractor – Rex Series) Rex 90 (Orchard Tractor – Rex Series) Trekker 100 (Crawler Tractor – Trekker Series) Trekker 55 (Crawler Tractor – Trekker Series) Trekker 60 (Crawler Tractor – Trekker Series) Trekker 65 (Crawler Tractor – Trekker Series) Trekker 70 (Crawler Tractor – Trekker Series) Trekker 75 (Crawler Tractor – Trekker Series) Trekker 80 (Crawler Tractor – Trekker Series) Trekker 85 (Crawler Tractor – Trekker Series) Trekker 90 (Crawler Tractor – Trekker Series) Trekker 95 (Crawler Tractor – Trekker Series) Vision 100 (Vision Series)Vision 80 (Vision Series) Vision 90 (Vision Series) |
| Massey Ferguson | 1007 (Landini Series) 133 (100 Series) 135 (100 Series) 135 US BUILT 140 (100 Series) 145 (100 Series) 148 (100 Series) 150 (100 Series) 152 (100 Series) 154 (100 Italian Series) 154-4155 (100 Series) 158 (100 Series) 165 (100 Series) 165 US BUILT 168 (100 Series) 174 (100 Italian Series) 175 (100 Series) 175 US BUILT 178 (100 Series) 184 (100 Italian Series) 185 (100 Series) 188 (100 Series) 194 (100 Italian Series) 194-420 (Industrial Tractors) 203 (Industrial Tractors) 205 (Industrial Tractors)20B (Industrial Tractors)20C (Industrial Tractors)20D (Industrial Tractors) 20E (Industrial Tractors 20F (Industrial Tractors) 2135 (Industrial Tractors) 2200 (Industrial Tractors) 230 (200 Series) 230 US BUILT 231 (200 Series) 233 (200 Series) 234 (200 Series) 235 (200 Series) 240 (200 Series) 240 Xtra (200 Xtra Series) 240S 245 (200 Series) 250 (200 Series) 2500 (Industrial Tractors) 253 (200 Series) 254 (200 Series) 254-4255 (200 Series) 260 (200 Series) 260 Xtra (200 Xtra Series) 261 (200 Series) 2615 (2600 TAFE Series) 2620 (2000 Series) 2625 (2600 TAFE Series) 2630 2635 (2600 TAFE Series) 265 BRAZILIAN 268 XTRA270 (200 Series) 273 (200 Series) 274 (200 Series) 274SK 275 BRAZILIAN 275 Xtra (200 Xtra Series 280 283 BRAZILIAN 284 (200 Series) 285 (200 Series) 285 US BUILT 290 BRAZILIAN 290 US BUILT 290 Xtra (200 Xtra Series) 292 BRAZILIAN 293 (200 Series) 294 (200 Series) 30 (Industrial Tractors) 302 (Industrial Tractors) 304 (Industrial Tractors) 3050 (3000 Series) 3060 (3000 Series) 3065 (3000 Series) 3070 (3000 Series) 3075 (3000 Series) 30B (Industrial Tractors) 30D (Industrial Tractors) 30E (Industrial Tractors) 30H (Industrial Tractors) 3165 (Industrial Tractors) 340 (300 Series) 342 (300 Series) 35 (Pre 100 Series (1947 – 65)) 35 US BUILT 350 (300 Series) 352 (300 Series) 353 (300 Italian Series) 353LX 354 (300 Italian Series) 355 (300 Series) 360 (300 Series) 362 (300 Series) 363 (300 Italian Series) 365 (300 Series) 372 (300 Series) 373 (300 Italian Series) 374 (300 Italian Series) 375 (300 Series) 375E BRAZILIAN 377 (300 Italian Series) 382 (300 Series) 383 (300 Italian Series) 384 (300 Italian Series) 387 (300 Italian Series) 390 (300 Series) 390E BRAZILIAN 390T 393 (300 Italian Series) 394 (300 Italian Series) 397 (300 Italian Series) 398 (300 Series) 40 (Industrial Tractors) 40B (Industrial Tractors) 40E (Industrial Tractors) 425 BRAZILIAN 435 BRAZILIAN 440 (400 Brazilian Series) 440 BRAZILIAN 445 BRAZILIAN 460 BRAZILIAN 460XTRA BRAZILIAN 4707 4708 4709 492 BRAZILIAN 50 (Industrial Tractors) 50B (Industrial Tractors) 50C (Industrial Tractors) 50H (Industrial Tractors) 5335 (5000 Brazilian Series) 5340 (5000 Brazilian Series) 5355 (5000 Brazilian Series) 5360 (5000 Brazilian Series) 5410 5420 (5400 Series) 5425 (5400 Series) 5430 (5400 Series) 5435 (5400 Series) 5435 (5400 Series) 5440 (5400 Series) 5445 (5400 Series) 5450 (5400 Series) 5455 (5400 Series) 5460 (5400 Series) 5460SA 550 (500 Series) 560 (500 Series) 5611 5612 5613 565 (500 Series) 575 (500 Series) 590 (500 Series) 6000 60H (Industrial Tractors) 6120 (6100 Series) 6130 (6100 Series) 6140 (6100 Series) 6150 (6100 Series) 6235 (6200 Series) 6245 (6200 Series) 6255 (6200 Series) 6265 (6200 Series) 6445 (6400 Series) 6455 (6400 Series) 6460 (6400 Series) 6470 (6400 Series) 65 (Pre 100 Series (1947 – 65)) 65 US BUILT 675 (600 Series) 690 (600 Series) 698 (600 Series) 698T 765 (Pre 100 Series (1947 – 65)) |
| McCormick | CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series) |
| Perkins | A3.144 (CB) A3.152 (CD) A4.192 (4.203 Series) A4.203 (4.203 Series) A4.212 (LA) A4.236 (LD) A4.248 (LF) AD3.152 (CE) AD4.203 (4.203 Series) AT3.152 (3.152 Series) G4.236 (LE) T3.152 (3.152 Series) T4.236 (LJ) |
| Steyr | M948 M952 M958 M963 |
###
| Case IH / International Harvester | 130300020708 3118310R1 |
| JCB | 02100078 |
| Landini | 10410236 3118310R1 731008M1 |
| Massey Ferguson | 0410236 130300000000 3408357M1 3819719M1 731008M1 731008V1 |
| Perkins | 0410236 |
| Name | Tractor Spare Parts Flywheel Ring Gear For Perkins 3.152 /4.236/4.248 OEM Number 0410236;731008M1,3408357M1,3819719M1,1500010; |
| Brand | RDC |
| RDC No. | RDC-TR-70705 |
| Type | Flywheel Ring Gear |
| Model No | 0410236;731008M1,3408357M1,3819719M1,1500010; |
| Material | Steel |
| Size | / |
| Usage | Perkins Tractor Parts and so on |
| Package | RDC Carton |
###
| Allis Chalmers | 160 160 STANDARD / LCG |
| Case IH | C50 (C Series) C60 (C Series) C70 (C Series) C80 (C Series) C90 (C Series) CS48 (CS Series) CS52 (CS Series) CS58 (CS Series) CS63 (CS Series) CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series) |
| Landini | 4530 (Orchard Tractor – 30 Series) 4560 (Orchard Tractor – 60 Series) 5500 (500 Series) 5530 (30 Series) 5560 (60 Series) 5830 (30 Series) 5840 (40 Series) 5860 (60 Series) 5870 (70 Series) 6000 (Prima Series) 6030 (30 Series) 6040 (40 Series) 6060 (60 Series) 6070 (70 Series) 6500 (500 Series) 6530 (30 Series) 6550 (50 Series) 6560 (60 Series) 6830 (30 Series) 6840 (40 Series) 6860 (60 Series) 6870 (70 Series) 6880 (80 Series) 7500 (500 Series) 7530 (30 Series) 7550 (50 Series) 7560 (60 Series) 7830 (30 Series) 7860 (60 Series) 7870 (70 Series) 7880 (80 Series) 8000 (Prima Series) 8500 (500 Series) 8530 (30 Series) 8550 (50 Series) 8560 (60 Series )8830 (30 Series) 8860 (60 Series) 8870 (70 Series) 8880 (80 Series) 9060 (60 Series) 9080 (80 Series) 9880 (80 Series) Advantage 55 (Advantage Series ) Advantage 60 (Advantage Series ) Advantage 65 (Advantage Series ) Advantage 75 (Advantage Series ) Advantage 85 (Advantage Series ) Advantage 95 (Advantage Series ) Atlas 100 (Atlas Series) Atlas 70 (Atlas Series) Atlas 75 (Atlas Series) Atlas 80 (Atlas Series) Atlas 85 (Atlas Series) Atlas 90 (Atlas Series) Blizzard 50 (Blizzard Series) Blizzard 60 (Blizzard Series) Blizzard 65 (Blizzard Series) Blizzard 75 (Blizzard Series) Blizzard 85 (Blizzard Series) Blizzard 95 (Blizzard Series) C4500 (Crawler Tractor – Cingolati Series) C4830 (Crawler Tractor – C Series) C5500 (Crawler Tractor – Cingolati Series) C5830 (Crawler Tractor – C Series) C6500 (Crawler Tractor – Cingolati Series) C6830 (Crawler Tractor – C Series) C7800 (Crawler Tractor – Cingolati Series) C7830 (Crawler Tractor – Cingolati Series) C8860 (Crawler Tractor – Cingolati Series) CF4830 (Crawler Tractor – Cingolati Series) CF5030 (Crawler Tractor – Cingolati Series) CF5830 (Crawler Tractor – Cingolati Series)CF6030 (Crawler Tractor – Cingolati Series)CF6060 (Crawler Tractor – Cingolati Series)CF6830 (Crawler Tractor – Cingolati Series)Ghibli 100 (Ghibli Series)Ghibli 80 (Ghibli Series)Ghibli 90 (Ghibli Series)Globus 50 (Globus Series)Globus 55 (Globus Series)Globus 65 (Globus Series)Globus 75 (Globus Series) Globus 80 (Globus Series) Mythos 100 (Mythos Series ) Mythos 90 (Mythos Series ) Rex 100 (Orchard Tractor – Rex Series) REX 55Rex 60 (Orchard Tractor – Rex Series) Rex 60 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 65 (Vineyard Tractor – Rex Series) Rex 70 (Orchard Tractor – Rex Series) Rex 70 (Vineyard Tractor – Rex Series) Rex 75 (Orchard Tractor – Rex Series Rex 75 (Vineyard Tractor – Rex Series) Rex 80 (Orchard Tractor – Rex Series) Rex 80 (Vineyard Tractor – Rex Series) Rex 90 (Orchard Tractor – Rex Series) Trekker 100 (Crawler Tractor – Trekker Series) Trekker 55 (Crawler Tractor – Trekker Series) Trekker 60 (Crawler Tractor – Trekker Series) Trekker 65 (Crawler Tractor – Trekker Series) Trekker 70 (Crawler Tractor – Trekker Series) Trekker 75 (Crawler Tractor – Trekker Series) Trekker 80 (Crawler Tractor – Trekker Series) Trekker 85 (Crawler Tractor – Trekker Series) Trekker 90 (Crawler Tractor – Trekker Series) Trekker 95 (Crawler Tractor – Trekker Series) Vision 100 (Vision Series)Vision 80 (Vision Series) Vision 90 (Vision Series) |
| Massey Ferguson | 1007 (Landini Series) 133 (100 Series) 135 (100 Series) 135 US BUILT 140 (100 Series) 145 (100 Series) 148 (100 Series) 150 (100 Series) 152 (100 Series) 154 (100 Italian Series) 154-4155 (100 Series) 158 (100 Series) 165 (100 Series) 165 US BUILT 168 (100 Series) 174 (100 Italian Series) 175 (100 Series) 175 US BUILT 178 (100 Series) 184 (100 Italian Series) 185 (100 Series) 188 (100 Series) 194 (100 Italian Series) 194-420 (Industrial Tractors) 203 (Industrial Tractors) 205 (Industrial Tractors)20B (Industrial Tractors)20C (Industrial Tractors)20D (Industrial Tractors) 20E (Industrial Tractors 20F (Industrial Tractors) 2135 (Industrial Tractors) 2200 (Industrial Tractors) 230 (200 Series) 230 US BUILT 231 (200 Series) 233 (200 Series) 234 (200 Series) 235 (200 Series) 240 (200 Series) 240 Xtra (200 Xtra Series) 240S 245 (200 Series) 250 (200 Series) 2500 (Industrial Tractors) 253 (200 Series) 254 (200 Series) 254-4255 (200 Series) 260 (200 Series) 260 Xtra (200 Xtra Series) 261 (200 Series) 2615 (2600 TAFE Series) 2620 (2000 Series) 2625 (2600 TAFE Series) 2630 2635 (2600 TAFE Series) 265 BRAZILIAN 268 XTRA270 (200 Series) 273 (200 Series) 274 (200 Series) 274SK 275 BRAZILIAN 275 Xtra (200 Xtra Series 280 283 BRAZILIAN 284 (200 Series) 285 (200 Series) 285 US BUILT 290 BRAZILIAN 290 US BUILT 290 Xtra (200 Xtra Series) 292 BRAZILIAN 293 (200 Series) 294 (200 Series) 30 (Industrial Tractors) 302 (Industrial Tractors) 304 (Industrial Tractors) 3050 (3000 Series) 3060 (3000 Series) 3065 (3000 Series) 3070 (3000 Series) 3075 (3000 Series) 30B (Industrial Tractors) 30D (Industrial Tractors) 30E (Industrial Tractors) 30H (Industrial Tractors) 3165 (Industrial Tractors) 340 (300 Series) 342 (300 Series) 35 (Pre 100 Series (1947 – 65)) 35 US BUILT 350 (300 Series) 352 (300 Series) 353 (300 Italian Series) 353LX 354 (300 Italian Series) 355 (300 Series) 360 (300 Series) 362 (300 Series) 363 (300 Italian Series) 365 (300 Series) 372 (300 Series) 373 (300 Italian Series) 374 (300 Italian Series) 375 (300 Series) 375E BRAZILIAN 377 (300 Italian Series) 382 (300 Series) 383 (300 Italian Series) 384 (300 Italian Series) 387 (300 Italian Series) 390 (300 Series) 390E BRAZILIAN 390T 393 (300 Italian Series) 394 (300 Italian Series) 397 (300 Italian Series) 398 (300 Series) 40 (Industrial Tractors) 40B (Industrial Tractors) 40E (Industrial Tractors) 425 BRAZILIAN 435 BRAZILIAN 440 (400 Brazilian Series) 440 BRAZILIAN 445 BRAZILIAN 460 BRAZILIAN 460XTRA BRAZILIAN 4707 4708 4709 492 BRAZILIAN 50 (Industrial Tractors) 50B (Industrial Tractors) 50C (Industrial Tractors) 50H (Industrial Tractors) 5335 (5000 Brazilian Series) 5340 (5000 Brazilian Series) 5355 (5000 Brazilian Series) 5360 (5000 Brazilian Series) 5410 5420 (5400 Series) 5425 (5400 Series) 5430 (5400 Series) 5435 (5400 Series) 5435 (5400 Series) 5440 (5400 Series) 5445 (5400 Series) 5450 (5400 Series) 5455 (5400 Series) 5460 (5400 Series) 5460SA 550 (500 Series) 560 (500 Series) 5611 5612 5613 565 (500 Series) 575 (500 Series) 590 (500 Series) 6000 60H (Industrial Tractors) 6120 (6100 Series) 6130 (6100 Series) 6140 (6100 Series) 6150 (6100 Series) 6235 (6200 Series) 6245 (6200 Series) 6255 (6200 Series) 6265 (6200 Series) 6445 (6400 Series) 6455 (6400 Series) 6460 (6400 Series) 6470 (6400 Series) 65 (Pre 100 Series (1947 – 65)) 65 US BUILT 675 (600 Series) 690 (600 Series) 698 (600 Series) 698T 765 (Pre 100 Series (1947 – 65)) |
| McCormick | CX100 (CX Series) CX70 (CX Series) CX80 (CX Series) CX90 (CX Series) |
| Perkins | A3.144 (CB) A3.152 (CD) A4.192 (4.203 Series) A4.203 (4.203 Series) A4.212 (LA) A4.236 (LD) A4.248 (LF) AD3.152 (CE) AD4.203 (4.203 Series) AT3.152 (3.152 Series) G4.236 (LE) T3.152 (3.152 Series) T4.236 (LJ) |
| Steyr | M948 M952 M958 M963 |
###
| Case IH / International Harvester | 130300020708 3118310R1 |
| JCB | 02100078 |
| Landini | 10410236 3118310R1 731008M1 |
| Massey Ferguson | 0410236 130300000000 3408357M1 3819719M1 731008M1 731008V1 |
| Perkins | 0410236 |
Types of Bevel Gears
Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
Spiral bevel gear
Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.
Straight bevel gear
Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
Hypoid bevel gear
Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.
Addendum and dedendum angles
The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
Applications of bevel gears
Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.
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China OEM ZD Three-Step 6 mm-32mm Diameter Range DC Brushless Planetary Transmission Gear Motor with high quality
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ZD Model TRANSMISSION PLANETARY DC Gear MOTOR,BRUSHED AND BRUSHLESS Sort,Higher TORQUE,HELICAL Gear ,ADJUSTABLE-SpeedMerchandise Description SPECIFICATION FOR TRANSMISSION PLANETARY Gear MOTOR:
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Planetary Gearbox Positive aspects and DisadvantagesA planetary gearbox is a type of mechanical push with a solitary output shaft. They are suited for both clockwise and counterclockwise rotations, have less inertia, and work at higher speeds. Listed here are some benefits and disadvantages of this sort of gearbox. Permit us see what these advantages are and why you should use them in your purposes. Outlined beneath are some of the advantages of planetary gearboxes. Suited for counterclockwise and clockwise rotationIf you want to educate children about the clock arms, you can get some resources for counterclockwise and asymmetrical rotation. These sources include worksheets for determining levels of rotation, writing policies for rotation, and visual processing. You can also use these assets to educate angles. For example, the translation of styles activity pack aids young children learn about the rotation of geometric styles. Equally, the visible notion exercise sheet assists kids recognize how to method info visually. Has considerably less inertiaThe primary big difference between a planetary gearbox and a regular pinion-and-gear reducer is the ratio. A planetary gearbox will create much less inertia, which is an important advantage since it will decrease torque and strength needs. The ratio of the planetary gearbox to its fixed axis counterpart is a aspect of three. A planetary gearbox has smaller gears than a typical planetary, so its inertia is proportional to the variety of planets. Offers higher dependabilityThe Planetary Gearbox is a greater choice for driving a vehicle than a regular spur gearbox. A planetary gearbox is significantly less expensive, and they have far better backlash, larger load ability, and higher shock hundreds. In contrast to spur gearboxes, nevertheless, mechanical sounds is almost nonexistent. This tends to make them much more trustworthy in large-shock situations, as nicely as in a broad selection of applications. Has higher working speedsWhen you search at planetary gearboxes, you may be puzzled about which one to decide on. The primary concern is the software of the gearbox. You should also make a decision on secondary factors like sounds stage, corrosion resistance, building, price tag, and availability globally. Some constructors perform more quickly than other people and produce the gearboxes on the exact same working day. Nevertheless, the latter ones often produce the planetary gearbox out of stock. Has drawbacksThe layout of a planetary gearbox is compact and permits substantial torque and load capacity in a modest room. This equipment arrangement also minimizes the possibility of use and tear. World gears are organized in a planetary trend, allowing gears to change under load and a uniform distribution of torque. Nevertheless, some down sides of planetary gears should be deemed ahead of investing in this gearbox.
China OEM 220V 120W Planetary Electrical Motor AC Gear Motor for CZPT near me manufacturer
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How to Select a Planetary Gearbox for Your PurposesYou can decide on the most suitable Planetary Gearbox for your applications following meticulously checking the numerous attributes. You must also think about secondary features like sounds degree, corrosion resistance, building, value, shipping time and support. You must also examine if the constructor is offered throughout the entire world, because some constructors run more quickly than other people. Some constructors even answer to your requests on the exact same working day, while others produce every planetary gearbox even if they are out of inventory. CZPT gearboxAn CZPT planetary gearbox is a large-high quality, compact, and lightweight gearbox that distributes masses more than several gears. The planetary gearbox has a polymer scenario that ensures tranquil procedure. The firm is committed to the circular economic system, investing in chemical recycling and marketing the use of recycled materials anywhere feasible. For far more details, check out CZPT’s website or contact an CZPT professional these days. CZPTA planetary gearbox is an essential ingredient of numerous transport techniques. These products work by aligning the output and enter shafts. The Reggiana planetary gearbox 2000 series includes bevel phases and linear variants. The business offers modularity and versatility with output configurations in 10 distinct gear dimensions. Each and every planetary gearbox can also be customized to satisfy the distinct demands of a distinct software. CZPTThe CZPT Planetary Gearbox is the ideal mixture of compact size and high performance in electrical power transmission. The compact layout allows this gearbox to run silently while nonetheless delivering large electricity density and transmission effectiveness. The CZPT Planetary Gearbox has numerous positive aspects. In contrast to conventional planetary gearboxes, CZPT’s planetary gearbox functions substantial power density, reduced torque, and optimum transmission performance. CZPTWith its PL series planetary gearboxes, CZPT has expanded its product portfolio to include more varieties of generate answers. CZPT is a single of the few companies to have gained the Schneider Electrical Supplier Award for Good quality. In addition, its higher-top quality planetary gearboxes are extremely customizable, permitting designers to personalize each gearbox for the software at hand. Regardless of whether it is a geared pump or a stepper motor, CZPT’s PLE planetary gearboxes are constructed to fulfill the specific technical specs of the software at hand. CZPT’sIf you are seeking for an effective remedy for screw press applications, take into account using CZPT’s 300M Planetary Gearbox. It has substantial axial and radial load capacities, compact design, substantial torque output, and torque arm. The 300M planetary gearbox is compatible with a assortment of screw presses, like hydraulic push methods and digester techniques. Its Torque management and direct coupling function helps make it effortless to put in.
China OEM Belt Conveyors Transmission Mechanism 1.1kw~193kw Keyed Solid Shaft Mounted Gear Box Rated Torque 180~17000n. M Speed Reducer Gearboxes with Good quality
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Belt Conveyors Transmission System 1.1kw~193kw Keyed Strong Shaft Mounted Equipment Box Rated Torque a hundred and eighty~17000n. M Pace Reducer Gearboxes one. The wide and extensive selection of N collection for industrial programs
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Our Solutions With all our activities DNV-ISO 9001, SGS -certified, we stand for best-top quality services. Entrusting your gearboxes to the care of our Solutions. Help defend your gearbox from use and grinding, SGR gearbox converts torque reliably and efficiently. These functions empower a reliable and protected services life of above 200 000 operational several hours. Our consumers have been positioning their CZPT in CZPT equipment units because 1997. Far more than 500 000 equipment units of our gearbox are in use reliably around the world, in numerous cases underneath very severe situations.
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Planetary Gearbox Rewards and NegativesA planetary gearbox is a sort of mechanical drive with a single output shaft. They are appropriate for equally clockwise and counterclockwise rotations, have considerably less inertia, and operate at larger speeds. Here are some positive aspects and disadvantages of this type of gearbox. Allow us see what these benefits are and why you must use them in your purposes. Outlined beneath are some of the advantages of planetary gearboxes. Ideal for counterclockwise and clockwise rotationIf you want to teach youngsters about the clock hands, you can get some resources for counterclockwise and asymmetrical rotation. These resources include worksheets for pinpointing degrees of rotation, composing principles for rotation, and visible processing. You can also use these sources to train angles. For illustration, the translation of designs exercise pack helps youngsters understand about the rotation of geometric designs. Likewise, the visual perception action sheet helps children realize how to method details visually. Has considerably less inertiaThe main big difference amongst a planetary gearbox and a regular pinion-and-equipment reducer is the ratio. A planetary gearbox will make significantly less inertia, which is an essential edge simply because it will minimize torque and strength demands. The ratio of the planetary gearbox to its fixed axis counterpart is a issue of a few. A planetary gearbox has smaller sized gears than a conventional planetary, so its inertia is proportional to the quantity of planets. Offers better trustworthinessThe Planetary Gearbox is a far better alternative for driving a motor vehicle than a normal spur gearbox. A planetary gearbox is significantly less high-priced, and they have better backlash, greater load capacity, and better shock masses. Unlike spur gearboxes, nonetheless, mechanical sounds is practically nonexistent. This makes them far more reputable in substantial-shock scenarios, as well as in a wide selection of apps. Has higher functioning speedsWhen you look at planetary gearboxes, you may well be perplexed about which one particular to pick. The main issue is the software of the gearbox. You should also choose on secondary aspects like sound stage, corrosion resistance, development, value, and availability worldwide. Some constructors perform faster than others and supply the gearboxes on the exact same working day. However, the latter kinds usually provide the planetary gearbox out of inventory. Has drawbacksThe layout of a planetary gearbox is compact and permits substantial torque and load capability in a tiny area. This equipment arrangement also decreases the probability of wear and tear. Earth gears are arranged in a planetary fashion, enabling gears to shift below load and a uniform distribution of torque. Nonetheless, some negatives of planetary gears should be deemed before investing in this gearbox.
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