Product Description
Technical data:
Product Description
-K Series Helical Bevel Gearbox
K series gear reducer, manufactured according to international technical requirements, has a high scientific and technological content; Space saving, reliable and durable, high overload capacity, power up to 132KW; Low energy consumption, superior performance, reducer efficiency up to 95%
It is designed and manufactured on the basis of module combination system. There are a lot of motor combinations, installation forms and structural schemes. The transmission ratio is classified carefully to meet different operating conditions and realize electromechanical integration.
High transmission efficiency, low energy consumption and superior performance.
Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics:
1. The gear is carburized and quenched with high-quality alloy, the hardness of the tooth surface is up to 60 ± 2hrc, and the grinding accuracy of the tooth surface is up to 5-6
2. The computer modification technology is used to pre modify the gear, which greatly improves the bearing capacity of the reducer
3. Complete modular structure design is adopted from the box to the internal gear, which is suitable for large-scale production and flexible selection
4. The standard reducer models are divided according to the form of decreasing torque. Compared with the traditional equal proportion division, they are more in line with customer requirements and avoid power waste
5. It is designed and manufactured by cad/cam to ensure the stability of quality
6. Multiple sealing structures are adopted to prevent oil leakage
7. Multi directional noise reduction measures to ensure the excellent low noise performance of the reducer
8. The installation mode of Liyi products is flexible, which makes it easy for customers to choose K57 reducer, K67 reducer, K77 reducer, K87 reducer, K97 reducer, KA87 reducer, KA97 reducer, KA107 reducer, KA127 reducer
Our Advantages
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| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 1000/Piece
1 Piece(Min.Order) | |
|---|
What is a Planetary Gearbox?
A planetary gearbox is a mechanical device in which the teeth of a planet mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine whether the teeth mesh correctly. In this article, we will learn more about planetary gearboxes. Besides understanding their working, you can also learn how to design your own. Here are some examples:
planetary gearboxes
If your car has an automatic transmission, then a planetary gearbox is the type you have. It is possible to find out if you have this type of gearbox by consulting the owner’s manual, calling the service department of your car’s manufacturer, or conducting a search using your favorite search engine. However, planetary gears are more complex and have many more components than standard gearboxes. The following information will explain more about this type of gearbox.
Planetary gearboxes use three different gear types to transmit torque. The sun gear sits in the center of the gear assembly, while the other gears rotate around it. A carrier connects the two gears, and is designed to set the spacing between them. When the gears are rotated, the carrier will spin, enabling the entire assembly to work together. The carrier also incorporates the output shaft. For this gearbox to work effectively, it must meet the application’s requirements.
There are three main types of planetary gearboxes: the basic model is highly efficient and transmits 97% of the power input. The earliest models are not complex, but they do have some key differences. Some of these differences make them ideal for various applications. For example, a planetary gearbox can operate in alternating and continuous operation, with the output support having internal grooving. Some designs have more than one output shaft, allowing the user to choose the configuration and torque that is best for their application.
One of the main differences between a planetary gearbox and a conventional one is the way the planetary parts move. A planetary gearbox may have multiple axes for increased torque. A planetary gearbox can provide a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the ideal choice for space-constrained applications. For instance, a car with small spaces can install one with ease.
A planetary gearbox’s gear ratio is determined by the ratio of the sun gear to the ring gear. The number of teeth on the sun gear is a way to adjust the gear ratio. Smaller sun gears result in larger planetary gear ratios, while larger ones cause a decrease in torque. The ratio between planetary gears ranges from 3:1 to 10:1, with the lowest ratio being three. The greatest possible ratio is 10:1.
A planetary gearbox has many benefits. The compact design makes them a more efficient choice for small motors and is advantageous for servo functions. Planetary gearboxes have low inertia, which is an important factor, especially in servo applications, since the inertia of the gearbox adds to the motor’s load inertia. The planetary gearboxes are typically lubricated with grease or oil, so you don’t need to worry about re-lubrication or maintenance.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are widely used in many applications, from automobiles to medical equipment, goods & personnel lifts to machine tools. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in various sizes and shapes, ranging from small to extremely large. There are many different types, and each is designed to suit its intended use.
The LP generation 3 gearhead series combines maximum quality with economic precision in a low-backlash planetary gearbox. The output shaft version is especially suited for high-speed, highly dynamic cyclic operation. Another version is the SP+ HIGH SPEED. The SP+ high-speed version is designed to achieve maximum speeds while in continuous operation. If you need a planetary gearbox with an output shaft, look no further. It is the best choice for many applications.
As the name suggests, a planetary gearbox incorporates planetary parts and an output shaft. The outer gears (also called the planetary gears) are connected by a carrier to the output shaft. The carrier is then connected to the output shaft by a ring. There are two or more planetary gears inside the planetary gearbox. Each gear is connected to a carrier, which is connected to the output shaft.
An epicyclic planetary gear train can be assembled so that the planet gear rolls around the sun gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to optimize the size and weight of the system. The planetary gear train can handle torques as high as 332,000 N.m., with the ring gear being fixed while the sun gear is movable.
Another advantage of a planetary gearbox is that it uses many teeth at once. This allows for high speed reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are ideal for space-constrained applications. Their compact size and minimal weight make them a popular choice in many industries. They are also known as epicyclic gears and are used in many different types of machines.
A planetary gearbox can have three components. A central sun gear, an outer ring known as the inner gear, and an output shaft. These three components are linked by a carrier. The carrier rotates so that the input and output gears are in sync. They also have a standard gap between the gears. The carrier also acts as the output shaft. They can be used to create small machines, such as a bicycle acceleration hub.
planetary gearboxes with integer number of teeth
When designing a planetary gearbox, one must determine the amount of tooth count. This figure is known as the mesh load factor Kg, and is based on the normal tooth forces that are generated in each mesh. The number of planets, the error in the gear design, and the rigidity of the housing all affect Kg. Depending on the type of application, Kg can be calculated by using different standards.
In a typical planetary gearbox, the ratio is an integer number, and the lowest is 3:1. At a ratio of 10, the sun gear is too large and the sun wheel is too low to provide a sufficient amount of torque. In most cases, the ratio is an integer value, and the teeth are evenly spaced. The gear mesh is then balanced to grade 2. The carrier is measured three-dimensionally to detect the accuracy of the planet pin hole in the carrier.
In the simplest case, each planetary gear mesh produces a dynamic signal at its mesh frequency. These signals can cancel or reinforce in various ways. A helix angle, however, introduces axial forces into the gear mesh, which can be cancelled or reinforced in the same way as torques. As the helix angle is an integer number, this planetary gear model does not necessarily require infinite precision.
The resulting motion period is measured in rotational angles. This figure can be used to determine fault diagnosis and calculate the minimum data length required. It can also be used to calculate the kinematic motion of a faulty planet gear tooth. It is important to note that fault-mesh motion is not instantaneous, and therefore, it requires a sufficient amount of time to fully mesh a faulty planet gear.
The load-share factor is similar to that of spur and helical gearboxes, and can be used to calculate dynamic load sharing. When the load share factor is low, the individual gear meshes are slightly loaded. Deflections can vary, especially with high-precision gears. Therefore, the design process should incorporate the tolerance chain. This will ensure the correct ratio of gear mesh.
A planetary gearbox is a type of planetary gear system that is used in motors. It has a sun gear at the center and a set of outer gears. Each gear turns according to its axis around the sun. They are interconnected by a ring component and are connected to each other through a carrier. The carrier also includes the output shaft. And since the sun gear is centered, the mesh is standard.
As an added benefit, planetary gearboxes have sliding surfaces, which reduce noise and vibration. Despite the high-quality of planetary gearboxes, it is important to properly lubricate them to avoid wear and tear. CZPT uses CZPT. In order to make the planetary gearboxes last a long time, the lubricant is usually incorporated in the planetary gearbox.
editor by Dream 2024-05-09
China OEM Eastwell K Series Helical Bevel Reducer Gearbox (K37-187) Factory in Shanghai near me shop
Merchandise Description
Specialized Parameter
Functions
♦Specially designed for agitator.
♦Compact structure, Integrated casting housing, low sounds and prolonged services lifestyle.
♦High effectiveness and lower servicing.
Complex Data
Ratio I=8.1~191, combination of EWK/EWR is up to13459
Performance: ninety four%, and combination of EWK/EWR85%.
Dimension EWK37~EWK187.
Industrial Application
Electricity Plant Products
Metallurgical Business
Metallic Forming Machinery
Petrochemical Business
Mining Machine
Hoisting Machinery
Building Industry
Environmental Protection Market
Cable Business
Meals Equipment
Certificates
Passed ” ISO 9001 Worldwide Top quality Method Certificate”, “Europe CE Certification”, ” Swiss SGS Certification”, “Large-tech enterprise certificate of ZheJiang town”, “Superb overall performance administration business of ZheJiang city”, and so on.
FAQ
one. Q: Can you make as for every customized drawing?
A: Indeed, we offer you customized support for consumers.
2. Q: Are you a factory or investing organization?
A. We are producer in ZheJiang China.
3. Q: What is your MOQ?
A: One particular piece.
4. Q: What is your manufacturing time?
A: 7-fifteen doing work days following acquiring payment.
five. Q: What is actually your payment conditions?
A: T/T, thirty% payment in advance, 70% harmony payment must be paid prior to shipping and delivery.
six. Q: What is actually your package?
A: In picket box packaging.
ZheJiang EASTWELL Gear Reducer Co., Ltd., previous a joint venture invested by is a ZheJiang EAST PUMP Team and Properly Business of America. We are expert company of the gear reducers and focus in the gear reducers spot in China for twenty several years. EASTWELL has outstanding R&D team, top-ranking manufacturing and take a look at tools. So we have the robust electrical power in the creating and production the standards type as effectively as the custom-made type equipment reducer for our customers.
Planetary Gearbox Factors
The fundamental components of a planetary gearset are an input, output, and stationary position. Various sorts of planetary gearboxes will have distinct output ratios and torques. A top company for planetary gearbox style, CZPT, supplies the required components. These components can fluctuate in equally male and female shafts and arrive with a assortment of modular alternatives. Below are a number of things to think about about every ingredient.
CFHK Sequence
The CFHK Series is a multistage planetary gearbox that is made up of a number of planetary gears. The several tooth of each and every planetary gear mesh simultaneously for the duration of procedure to increase the transmittable torque. The gears are circumstance hardened and ground, and the ratios of the planetary gears are integers. They have been initial functionally explained by Leonardo da Vinci in 1490. Nowadays, the CFHK Collection is a favourite amid automotive engineers and makers.
The CH Sequence offers substantial precision with a compact style and case hardened, hypoid, and helical gearing. These gearboxes are also offered in the CFXR collection, with lower backlash and friction. These planetary gearboxes are designed to provide higher torque and substantial precision in a selection of programs. In addition, the CFXR collection functions 100% helical gearing and lower backlash.
The CFHK Collection features a sunshine gear that drives the following phase. These gears can be put in series or serially in the exact same housing. In some circumstances, the output shaft of the 1st stage gets to be the input shaft of the second stage. In addition, ring gears are also employed as structural parts of scaled-down gearboxes. An illustration of a planetary gearbox is the pencil sharpener mechanism. The pencil is positioned on an axis that is set on a solar gear. The solar gear drives the next earth phase.
A planetary gear unit’s gear ratio is decided by the amount of tooth in the sunshine gear and ring equipment. The smaller the sunlight equipment, the scaled-down the ratio amongst the solar equipment and earth gears. The biggest equipment ratio in a planetary equipment unit is 10:1. A larger variety of enamel will increase the transmission ratio. In purchase to increase torque, the planetary gears must be rearranged. A more compact sun gear will have larger torque than a large ring equipment.
CFX Sequence
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a lower-expense solution with higher-overall performance and substantial-reliability. This modular design and style is easy to set up and calls for quite tiny upkeep. Its planetary layout and total complement of needle rollers enable for extended daily life and tranquil operation. In addition, the HPN Harmonic Planetary(r) Series is accessible in a variety of dimensions.
The compact dimensions and large-speed layout of planetary gearboxes outcomes in excellent heat dissipation. Nevertheless, higher-pace or sustained performance purposes may need lubricants. A planetary gearbox will have smaller sized minimal methods to decrease sounds and vibration. Planetary gears will give you the maximum degree of effectiveness while minimizing sounds. As a consequence, they can supply higher-good quality 3D prints.
A planetary equipment teach is composed of a ring equipment and planet gears, every single supported by a carrier. A ring equipment is pink, although the sunshine gear is red. The solar gear and carrier rotate close to each other at a 45-diploma angle. This is also acknowledged as an epicyclic gear. Planetary gearboxes are usually identified in room-constrained purposes. The CFX Series attributes a compact layout and exceptional efficiency.
The CFX Collection functions a strong style that is easy to install. Its compact size helps make installation of planetary gearboxes simpler and more quickly. They are offered in a few various configurations for ongoing, intermittent, and counter-clockwise operation. The CFX Sequence provides the ideal resolution for your accelerating needs. They are a great remedy for any automotive or industrial application. You can simply configure the CFX Series to meet your particular demands.
CAP Collection
The Candy Controls CAP Series is a new generation of compact, precision planetary gearboxes that mix substantial torques with low backlash and exceptional use resistance. This rotary flange planetary gearbox is excellent for a variety of industrial, mining and marine apps. Its modular development allows users to effortlessly mount different levels, hydraulic or electric motors, and various types of gears. Its CPH Collection features an incredibly rigid alloy steel housing, carburized gears, and induction hardened gears.
The CAP Sequence makes use of numerous planetary gears for large torque transmission. The amount of planetary gears is not fixed, but most planetary gearboxes use at minimum 3. The greater the quantity of planetary gears, the greater the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing motion that takes place at the same time throughout operation. The outcome is a higher effectiveness and a smoother, quieter operation than a standard gearbox.
The VersaPlanetary range characteristics modular design for simple set up. This technique consists of mounting plates for standard First (r) Robotics Competition motors. The mounting plates are developed to in shape every single motor. These planetary gearboxes are compatible with numerous varieties of motors, from small electrical motors to large, weighty duty ones. They are also suitable with a selection of mounting systems, such as CIM motors.
CAPK Sequence
The CZPT APK Series is a high precision, rotary flange fashion planetary gearbox. Its scenario hardened and floor gears are designed to supply exceptional wear resistance, low backlash, and exceptional precision. The CAPK Sequence provides higher axial and second load capacities in a compact housing. CZPT is the globe leader in the generation of planetary gearboxes. The CAPK Sequence functions an array of higher-good quality, revolutionary features.
CZPT Sensible Lubrication engineering is utilised to hold the gears well-lubricated and decrease sound and vibration. The planetary gearbox’s 3-gear design and style is excellent for Do-it-yourself CNC robotics. This sequence has a extended historical past of quality, and CZPT utilizes only the greatest components. The CZPT 3:1 Substantial Precision Planetary Gearbox is an exceptional selection for CNC Robotics and other applications.
A multi-phase planetary gearbox combines person ratios for a better number of ratios. Extra planetary gears improve the transmittable torque. The path of the output and generate shaft are constantly equivalent. The CAPK Series attributes a substantial-good quality, tough building. They are created from stainless steel and provide a extended-term warranty. They are the greatest choice for industrial and business purposes. Although planetary gears are much more pricey, they are very effective.
CFH Collection
The Sweet CFH Sequence planetary gearboxes offer you the rewards of a modular layout and a low backlash. They supply a range of dimension options and outstanding durability. This planetary gearbox is compact and put on resistant. The CFH Collection planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its minimal backlash and precision make it an excellent decision for industrial programs.
The CFH Collection planetary gearbox is a very effective, substantial-speed helical equipment. The compact design of this gearbox outcomes in large heat dissipation and lower mass inertia. World provider bearings expertise considerable lateral forces from the transmission of torque. As a consequence, radial and axial forces oppose every other. The result is that the torque is dispersed more than a few gears, lowering sound, vibration, and put on.
The planetary gearbox has three main elements: a sunshine gear (also identified as the input gear), a ring gear, and two world gears. These are related by a carrier that rotates about a 45-degree clockwise axis. The CFH Sequence of gears is offered in triple and double levels. They can also be employed in electrical motors. As a result, the CFH Sequence is highly versatile.
The CFH Series of planetary gearboxes can be identified in all sorts of programs, including automotive transmissions. Their compact layout and substantial-performance efficiency make them a popular choice for space-constrained programs. This gearbox has several benefits and is a wonderful option to a standard helical gearbox. These gearboxes are extremely powerful for reducing torque and velocity, and are compact enough to in shape in most purposes.
CZPT
If you want a high-quality planetary gearbox, the CZPT Planetary Sequence is the correct choice. This Italian organization patterns and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 branch offices and 3 generation facilities. The business is making an attempt to replicate the success of the Italian Super Automobile sector, which has obtained worldwide recognition. The company supplies a variety of gearboxes for use in large market, agriculture, offshore, aerial and marine function.
With in excess of 40 a long time of encounter, CZPT manufactures a broad variety of high-top quality gearboxes. From bevel-helical models to Helical units, wheel gears and unfavorable brakes, the firm has been production high quality components for several industries. CZPT is a dependable Australian distributor of CZPT equipment components. The company is devoted to supplying the ideal planetary gears for every single industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed quickly and very easily. The business makes use of good quality resources and a range of sizes and output ratios to cater to the most demanding apps. In addition, you can personalize your gearbox to match your specific demands. CZPT Planetary Gearboxes are extremely flexible and customizable, supplying infinite scalability.