Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output speed | solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
Packing Pictures :
Factory
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FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types, Applications, and Lubrication of Planetary Gearboxes
A Planetary Gearbox is a device that can be used in a variety of applications. Their reduction ratios depend on the number of teeth in each gear. In this article, we will discuss the types, applications, and lubrication of planetary gearboxes. Hopefully, this article will be of help to you. If not, you can check out this article and discover more about this fascinating machine. There are many different types of planetary gearboxes.
Applications of planetary gearboxes
The planetary gearbox is a popular option for applications requiring precise positioning. Applications of the planetary gearbox range from plastic machinery to agricultural equipment, from goods & personnel lifts to industrial robotics. Some of the industries that benefit from this type of gearbox include robotics, intra-logistics, robotics for industrial automation, and medical equipment. Increasing automation is also fueling the growth of the industrial planetary gearbox market in APAC.
The compact design of planetary gears makes them excellent for reducing load inertia and maximizing torque. However, some applications require additional lubrication for sustained performance or high speeds. CZPT uses CZPT in its planetary gearboxes. In addition, lubrication prevents gear wear and minimizes noise and vibration. The planetary gearbox is also easy to install, thanks to its low-mass-inertia design.
Another application of the planetary gearbox is in axles and transfer cases. The planetary gear architecture consists of a sun gear, also called the central gear, and a ring-gear with internal teeth that are concentric to the sun gear. The two gears are connected via a carrier, and the output shaft is positioned on the ring-gear carrier. The gearbox can be configured in a variety of ways, depending on the speed-ratio requirements.
The planetary gear train is similar to that of a solar system. It comprises a sun gear and two or more outer gears, ring gear and carrier assembly. In this configuration, the outer gears are connected via a carrier and a ring gear. The planet gears are in constant mesh with each other, and power applied to one of these members will rotate the whole assembly. They are a very efficient choice for many applications.
Types
There are three types of planetary gearboxes, depending on their performance and efficiency. The basic model is highly efficient and transmits up to 97% of power input. Depending on the speed and torque that need to be transmitted, planetary gearboxes are used in many different applications. A planetary gearbox can reduce the speed of a roller or produce a more precise level of movement. Using a planetary gearbox for your printing press, for example, will maximize your gear transmission ratio.
This market research report analyzes the factors influencing the market for Planetary Gearboxes, as well as their sales and revenues. It also highlights industry trends and details the competitive landscape. It also provides a comprehensive analysis of the Planetary Gearbox industry and its drivers and restraints. It provides detailed information on the market size and future growth prospects. The study also includes an extensive discussion of the competitive landscape, identifying the top companies and key market players.
A planetary gearbox is often used to manufacture complicated machines. These gears are usually made of high-quality steel, which makes them extremely durable. Planetary gearboxes can also be used in the production of heavy machine elements. There are many benefits of a planetary gearbox, including its compactness and low mass inertia. The main advantage of a planetary gearbox is its ability to distribute torque. Compared to a normal gearbox, planetary gearboxes can provide torque that is nearly three times higher than its conventional counterpart.
The three main types of planetary gears are the single-stage, compound, and multi-stage. The general concept of a planetary gear is referred to as a compound planetary gear. This means that planetary gears are made up of one of these three basic structures: a meshed-planet structure, a shaft, and a multi-stage structure. This type of gear has multiple stages and is particularly useful for fast-dynamic laser cutting machines.
Design
A planetary gearbox is similar to a car’s transmission. All of its gears must have a certain number of teeth and be spaced equally apart. The teeth of a planet must mesh with the gears of the ring and sun to be functional. The number of teeth needed will depend on the number of planets and their spacing. This equation is a good starting point for designing a gearbox.
The dynamic properties of planetary gears are investigated using a parametric model. The stiffness of the mesh changes as the number of gear tooth pairs in contact varies during the gear rotation. Small disturbances in design realizations cause nonlinear dynamics, which results in noise and vibrations in the gear transmission. A mathematical system describing this process is developed using the basic principles of analytical mechanics. This mathematical model can be used to optimize any planetary gear.
This analysis assumes that the sun gear and planet gears have the same design modulus, which is a fundamental requirement of any mechanical gear. In reality, the ratio of these two gears is 24/16 versus -3/2. This means that a planetary gearbox’s output torque is 41.1 times the input torque. Considering this factor, we can make an accurate estimate of the total torque. The planetary gears are mounted face-to-face and connected to an electric motor.
A planetary gear set has to have a certain number of teeth that are odd or even. One way to overcome this issue is to double the number of teeth on the sun gear and the annulus gear. This will also solve irregularities. Another way to design a planetary gear set is to use the appropriate diametral pitch and module. There are many planetary gear sets available on the market, so it pays to understand the differences.
Lubrication
Lubrication for Planetary Gearboxes is important for the smooth functioning of the gear. Planetary gears are subjected to high levels of friction and heat, so they require regular lubrication. The gear housing is designed to dissipate heat away from the gear, but heat can still enter the gear, which can result in a poor lubrication condition. The best lubrication solution is synthetic oil, and the gear should be refilled with a minimum of 30 percent oil.
When lubricating a planetary gearbox, it is important to note that hydraulic oil is not suitable for planetary gearboxes, which cost over $1500. Hydraulic oil does not have the same viscosity and behavior with temperature fluctuations, making it less effective. The planetary gearbox may also overheat if a hose is not provided for case draining. A case drain hose is essential to prevent this from happening, because hot oil can cause overheating of the gearbox and damage to the gears.
Oil delivery conduits are positioned between each pair of planet gears. Each oil delivery conduit directs fresh oil toward the sun gear and the planet gear. The oil then disperses and exits from the gear train with considerable tangential velocity. The oil is redirected into a collection channel (56). The preferred embodiment uses herringbone gears, which pump oil axially outward into the channels.
The best way to choose the right type of lubrication is to consider its viscosity. Too high a viscosity will prevent the lubricant from flowing properly, which will cause metal-to-metal contact. The oil must also be compatible with the gearbox temperature. A suitable viscosity will increase the efficiency of the gearbox and prevent downtime. A reliable gearbox will ultimately result in higher profits and fewer costs.
Applications
This report examines the Industrial Planetary Gearbox Market and its current trends. It identifies the pre and post-COVID-19 effects of the industry. It outlines the advantages and disadvantages of the industrial planetary gearbox market. The report also explains the diverse financing resources and business models of the market. It includes the key players in the industry. Hence, it is essential to read this report carefully.
The report includes analysis and forecasts of the global market for planetary gearbox. It includes the product introductions, key business factors, regional and type segments, and end-users. It covers the sales and revenue of the market for each application field. The report also includes the regional and country-level market data. It also focuses on the market share of the key companies operating in the industry. It covers the competitive scenario in the global planetary gearbox market.
Another popular application for planetary gearboxes is in the toy industry. It is possible to design toys that look stunning with planetary gear systems. In addition to toys, clock makers also benefit from the planetary arrangement. In addition to producing a good-looking clock, this gearbox can reduce inertia and improve its efficiency. The planetary gearbox is easy to maintain, which makes it a good choice for clock applications.
In addition to traditional gear reductions, planetary gears are also used for 3D printing. Their huge gear ratio makes 3D printing easier. Furthermore, planetary gears are used to drive stepper motors, which turn much faster and produce a desired output. There are numerous industrial uses for planetary gearboxes. This article has explored a few of the most common ones. And don’t forget to explore their uses.
editor by CX 2023-11-11
China manufacturer Wind Turbines Hydraulic Swing Drive Gear Motor Yaw Pitch Planetary Gearboxes for Excavator Slew Drive with Great quality
Solution Description
wind Turbines Hydraulic Swing Push Equipment Motor Yaw Pitch Planetary Gearboxes For Excavator Slew Push
The gearbox is a essential mechanical component for building equipment. Created to the maximum quality expectations, our planetary gearheads have gained the recognition and CZPT of our customers. Our equipment units can be utilized on various development devices, these kinds of as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing vegetation, asphalt pavers, bridge equipment, milling devices and other equipment. They are vital transmission parts for bridge and highway construction machines and all kinds of mining devices.
planetary gearbox
Planetary GearBoxes for Development gear
The gearbox is a crucial mechanical portion for construction equipment. Developed to the optimum high quality standards, our planetary gearheads have gained the recognition and CZPT of our clients. Our gear models can be used on a variety of construction devices, such as tower cranes, crawler cranes, beam carriers, excavators, graders, concrete mixing vegetation, asphalt pavers, bridge equipment, milling equipment and other gear. They are vital transmission components for bridge and highway design equipment and all types of mining devices.
Software
Advantages of a Planetary Gearbox With Output Shaft
The output shaft of a Planetary Gearbox connects to the driven wheels, even though the enter shaft arrives from the engine. These gears are interlinked and generate a broad selection of equipment reductions, which are required to get a car rolling comfortably. Equipment reductions are the location where the different “gears” are found. Listed here are some examples. They can aid you decide what you need for your automobile. You might also want to learn about planetary gears.
Planetary gearboxes
Modern vehicles are most most likely outfitted with planetary gearboxes. If you might be doubtful if your motor vehicle utilizes planetary gears, you ought to first seek the advice of your car’s owner’s guide. If not, contact your dealership’s provider section for much more info. Or else, you can do a quick lookup on the internet to locate out no matter whether your auto has a planetary gearbox. These gearboxes are typically more sophisticated than ordinary gears. Moreover, they are geared up with more parts and call for lubrication.
In addition to their reduced sounds stages, planetary gearboxes are also remarkably productive at transmission. These features make them excellent for purposes demanding large torque and small footprints. Sadly, there are a lot of different types of planetary gearboxes on the marketplace, creating it hard to find the proper a single. The subsequent post will give you some recommendations to aid you decide on the appropriate planetary gearbox for your wants. Let us just take a look!
Planetary gears
A planetary gearbox has two primary elements: the sunlight equipment (also acknowledged as the central or enter) and the earth gears (also acknowledged as outer or peripheral). These gears are connected collectively by a provider to the output shaft of the device. In some applications, it is required to use a planetary gearbox with lubrication to avoid use and tear. A planetary gearbox also has a little ring equipment that aids hold the earth gears with each other.
The principal gain of a planetary gearbox is that it makes use of several tooth that engage at when, permitting for large-pace reduction with a modest amount of gears. Because the gears are fairly little, they have reduced inertia than their larger counterparts. Planetary gearboxes are compact, which tends to make them popular for place-constrained purposes. Since of their compact dimensions and performance, planetary gearboxes are also frequently used in motor cars.
Planetary gearboxes with output shaft
For higher-speed, dynamic programs, planetary gearbox models with output shaft provide the optimal remedy. Thanks to their minimal inertia, these gearheads deliver superior efficiency in numerous industrial apps. Moreover, their wide assortment of variants permits users to choose the excellent merchandise for their application. This post examines some of the important rewards of planetary gearboxes with output shaft. Study on to discover much more.
The planetary gearbox has two major factors: a solar equipment and world gears. The solar equipment is typically the enter equipment, whilst the planet gears are found at the outer edges of the system casing. Earth gears are held together by a carrier that is linked to the output shaft. Ahead of selecting a particular gearbox for your application, make positive that you examine the particular specifications and the environment to which the unit will be subjected.
A planetary gearbox has less levels of gears, and therefore lower backlash when compared to spur gearboxes. Backlash is misplaced motion that occurs when the enamel of the gears are out of best alignment. This difficulty is frequent in all gears, but is significantly considerably less in planetary gearboxes. As this sort of, planetary gearboxes are a lot more productive. They can also be personalized according to the particular motor design and motor flange.
Planetary gearboxes with carrier
A planetary gearbox is a variety of gearbox with a few or far more stages. They have a sunshine gear, which is typically the input equipment, and world gears, also called the outer gears. The provider that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is normally developed to fulfill distinct application and environmental needs, but there are some factors to contemplate when deciding on one particular.
The compact footprint of planetary gear sets outcomes in higher warmth dissipation. This can be a issue in applications with sustained performance or high speeds. As a result, planetary equipment sets usually incorporate lubricants, which present a cooling impact whilst also reducing sounds and vibration. Some planetary gears even feature a carrier to make the installation method easier. Here are some things to hold in head when selecting a planetary gear set.
Planetary gearboxes with carrier have numerous advantages in excess of other sorts of gearboxes. Not like conventional gearboxes, planetary gears have a typical central shaft, and the tangential forces among the gears terminate out at the middle of the ring gear. Due to the fact of this, planetary gearboxes are typically utilized in enter/output applications, and their compact measurement enables for a vast assortment of equipment reductions. These gears can also produce larger torque density.
Planetary gearboxes with traction
Planetary gears are equivalent to the planetary method, in that each pinion rotates all around a solar equipment. The output of the planetary equipment unit is lower than the push rotation velocity, but the torque is larger. As the quantity of planet equipment wheels raises, so does the torque. Planetary equipment programs incorporate three to four world gears, and each and every is in consistent mesh with the others. Energy used to any 1 member rotates the entire assembly.
Normal programs for planetary gear sets include substantial-precision movement manage. In these applications, large torque, torsional stiffness, and lower backlash are essential. Planetary gear sets are also perfect for motors with greater speeds. A variety of variables contribute to the trustworthiness of these products. The low backlash and big torque ability of a planetary equipment motor permit them to be utilized in a wide selection of apps.
Planetary gearboxes with electric powered motors
If you’re in the marketplace for a new gearbox, you could have already heard about planetary gearboxes. The planetary gearbox is a substantial-performance, reduced-sounds gearbox. CZPT manufactures higher-torque planetary gearboxes with reduced backlash. They also make financial system planetary gearboxes for reduce loads. Nonetheless, with so a lot of various types obtainable, choosing the correct a single for your needs can be difficult.
These planetary gearboxes are a compact alternative to typical pinion-and-equipment reducers. They offer you substantial-pace reduction and high torque transfer, and are often utilised for space-constrained purposes. But ahead of you can comprehend how they perform, you’ll need to have to recognize a small about their design. There are a few things to look for that you could not have observed prior to.
The most common sort of planetary gearbox is a PM81/LN. It characteristics a established of DC brush motors with diameter 77mm, a stator, and two or more outer gears. Each and every of these gears is related to an output shaft through a provider. They can also be employed with brakes, encoders, or a clutch. A planetary gearbox is 1 of the most dependable gearbox types on the industry.
Planetary gearboxes with hydraulic motors
A planetary gearbox is a combination of two gears, the sunshine and the planets. The sun gear rotates at large speed, whilst the planets roll close to and orbit all around the ring gear. The output shaft has the same path of rotation as the enter shaft. The advantages of a planetary gearbox include large reduction ratios, performance, room-preserving compactness, and increased overload ability. These gears are also more secure and compact, and they do not undergo from self-locking properties.
Planetary gearboxes are a very successful way to electricity hydraulic lifts. They can be enter via electric, hydraulic, or air motors. The push arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Dependent on the software, bespoke gearboxes can be manufactured with a assortment of attributes and features.
Planetary gearboxes with combustion engines
There are numerous diverse purposes of planetary gear sets. The most widespread is the distribution of energy amongst two wheels in a car’s drive axle. Four-wheel drives use two axle differentials, which are additional augmented by a centre differential. Hybrid electric powered automobiles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric powered motor. Planetary gear sets also combine the two various types of motors to form one particular hybrid motor vehicle.
To understand how planetary gear sets function, it is essential to realize the fundamental mechanical principles. For illustration, Fig. 4.6 demonstrates a adhere diagram illustrating two planetary equipment sets connected by a lever. The two levers are the exact same length, so the system is analogous to a single lever. When calculating the torque, it is essential to contemplate the lever diagram. Similarly, if two gear sets are related by vertical back links, the horizontal hyperlinks have to be horizontal.