Product Description
Product Description
Product Parameters
| Parameters | Unit | Level | Reduction Ratio | Flange Size Specification | ||||||||
| 060 | 090 | 115 | 142 | 180 | 220 | 280 | 330 | 400 | ||||
| Rated Output Torque T2n | N.m | 1 | 3 | 27.8 | 115 | 212 | 470 | 1226 | 1730 | 4230 | 8200 | 12500 |
| 4 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 5 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 7 | 38.9 | 110 | 212 | 468 | 1130 | 1610 | 3220 | 5000 | 7600 | |||
| 10 | 18.5 | 100 | 95 | 255 | 730 | 1050 | 1820 | 3500 | 5000 | |||
| 2 | 12 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | ||
| 15 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 20 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 25 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 28 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 30 | 27.8 | 115 | 212 | 470 | 1226 | 1730 | 4230 | 8200 | 12500 | |||
| 35 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 40 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 50 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 70 | 38.9 | 110 | 212 | 468 | 1130 | 1610 | 3220 | 5000 | 7600 | |||
| 100 | 18.5 | 100 | 95 | 255 | 730 | 1050 | 1820 | 3500 | 5000 | |||
| 3 | 120 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | ||
| 150 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 200 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 250 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 280 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 350 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 400 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 9800 | 16000 | |||
| 500 | 46.32 | 142 | 268 | 582 | 1450 | 2270 | 5120 | 8500 | 12200 | |||
| 700 | 38.9 | 110 | 212 | 468 | 1130 | 1610 | 3220 | 5000 | 7600 | |||
| 1000 | 18.5 | 100 | 95 | 255 | 730 | 1050 | 1820 | 3500 | 5000 | |||
| Maximum Output Torque T2b | N.m | 1,2,3 | 3~1000 | 2Times of Rated Output Torque | ||||||||
| Rated Input Speed N1n | rpm | 1,2,3 | 3~1000 | 4000 | 3500 | 3500 | 3000 | 3000 | 2500 | 2000 | 1500 | 1500 |
| Maximum Input Speed N1b | rpm | 1,2,3 | 3~1000 | 8000 | 7000 | 7000 | 5000 | 5000 | 4000 | 3000 | 2000 | 2000 |
| Precision Backlash P1 | arcmin | 1 | 3~1000 | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | ≤8 | ≤8 | ≤8 |
| arcmin | 2 | 3~1000 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | ≤12 | ≤12 | ≤12 | |
| arcmin | 3 | 3~1000 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤16 | ≤16 | ≤16 | |
| Standard Backlash P2 | arcmin | 1 | 3~1000 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤8 | ≤12 | ≤12 | ≤12 |
| arcmin | 2 | 3~1000 | ≤10 | ≤10 | ≤10 | ≤10 | ≤10 | ≤10 | ≤18 | ≤18 | ≤18 | |
| arcmin | 3 | 3~1000 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤12 | ≤24 | ≤24 | ≤24 | |
| Torsional Rigidity | Nm/arcmin | 1,2,3 | 3~1000 | 7 | 14 | 25 | 50 | 145 | 225 | 300 | 330 | 350 |
| Allowable Radial Force F2rb2 | N | 1,2,3 | 3~1000 | 1550 | 3250 | 6700 | 9400 | 14500 | 50000 | 60000 | 70000 | 90000 |
| Allowable Axial Force F2ab2 | N | 1,2,3 | 3~1000 | 775 | 1625 | 3350 | 4700 | 7250 | 25000 | 30000 | 95000 | 1250000 |
| Moment of Inertia J1 | kg.cm2 | 1 | 3~10 | 0.18 | 0.75 | 2.85 | 12.4 | 15.3 | 34.8 | 44.9 | 80 | 255 |
| 2 | 12~100 | 0.15 | 0.52 | 2.15 | 7.6 | 15.2 | 32.2 | 41.8 | 75 | 240 | ||
| 3 | 120~1000 | 0.07 | 0.36 | 2.05 | 6.3 | 14.2 | 18.3 | 28.1 | 68 | 220 | ||
| Service Life | hr | 1,2,3 | 3~1000 | 20000 | ||||||||
| Efficiency η | % | 1 | 3~10 | 95% | ||||||||
| 2 | 12~100 | 92% | ||||||||||
| 3 | 120~1000 | 85% | ||||||||||
| Noise Level | dB | 1,2,3 | 3~1000 | ≤58 | ≤62 | ≤65 | ≤70 | ≤70 | ≤75 | ≤75 | ≤75 | ≤75 |
| Operating Temperature | ºC | 1,2,3 | 3~1000 | -10~+90 | ||||||||
| Protection Class | IP | 1,2,3 | 3~1000 | IP65 | ||||||||
| Weights | kg | 1 | 3~10 | 1.3 | 3.6 | 7.5 | 16 | 28 | 48 | 110 | 160 | 250 |
| 2 | 12~100 | 1.5 | 4.2 | 9.5 | 20 | 32 | 60 | 135 | 190 | 340 | ||
| 3 | 120~1000 | 1.8 | 4.8 | 11.5 | 24 | 36 | 72 | 150 | 225 | 420 | ||
FAQ
Q: How to select a gearbox?
A: Firstly, determine the torque and speed requirements for your application. Consider the load characteristics, operating environment, and duty cycle. Then, choose the appropriate gearbox type, such as planetary, worm, or helical, based on the specific needs of your system. Ensure compatibility with the motor and other mechanical components in your setup. Lastly, consider factors like efficiency, backlash, and size to make an informed selection.
Q: What type of motor can be paired with a gearbox?
A: Gearboxes can be paired with various types of motors, including servo motors, stepper motors, and brushed or brushless DC motors. The choice depends on the specific application requirements, such as speed, torque, and precision. Ensure compatibility between the gearbox and motor specifications for seamless integration.
Q: Does a gearbox require maintenance, and how is it maintained?
A: Gearboxes typically require minimal maintenance. Regularly check for signs of wear, lubricate as per the manufacturer’s recommendations, and replace lubricants at specified intervals. Performing routine inspections can help identify issues early and extend the lifespan of the gearbox.
Q: What is the lifespan of a gearbox?
A: The lifespan of a gearbox depends on factors such as load conditions, operating environment, and maintenance practices. A well-maintained gearbox can last for several years. Regularly monitor its condition and address any issues promptly to ensure a longer operational life.
Q: What is the slowest speed a gearbox can achieve?
A: Gearboxes are capable of achieving very slow speeds, depending on their design and gear ratio. Some gearboxes are specifically designed for low-speed applications, and the choice should align with the specific speed requirements of your system.
Q: What is the maximum reduction ratio of a gearbox?
A: The maximum reduction ratio of a gearbox depends on its design and configuration. Gearboxes can achieve various reduction ratios, and it’s important to choose 1 that meets the torque and speed requirements of your application. Consult the gearbox specifications or contact the manufacturer for detailed information on available reduction ratios.
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| Application: | Motor, Electric Cars, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
Impact of Temperature Variations and Environmental Conditions on Planetary Gearbox Performance
The performance of planetary gearboxes can be significantly influenced by temperature variations and environmental conditions. Here’s how these factors impact their operation:
Temperature Variations: Extreme temperature fluctuations can affect the lubrication properties of the gearbox. Cold temperatures can cause the lubricant to thicken, leading to increased friction and reduced efficiency. On the other hand, high temperatures can cause the lubricant to thin out, potentially leading to insufficient lubrication and accelerated wear.
Environmental Contaminants: Planetary gearboxes used in outdoor or industrial environments can be exposed to contaminants such as dust, dirt, moisture, and chemicals. These contaminants can infiltrate the gearbox and degrade the quality of the lubricant. Additionally, abrasive particles can cause wear on gear surfaces, leading to decreased performance and potential damage.
Corrosion: Exposure to moisture, especially in humid or corrosive environments, can lead to corrosion of gearbox components. Corrosion weakens the structural integrity of gears and other components, which can ultimately result in premature failure.
Thermal Expansion: Temperature changes can cause materials to expand and contract. In gearboxes, this can lead to misalignment of gears and improper meshing, causing noise, vibration, and reduced efficiency. Proper consideration of thermal expansion is crucial in gearbox design.
Sealing and Ventilation: To mitigate the impact of temperature and environmental factors, planetary gearboxes need effective sealing to prevent contaminants from entering and to retain the lubricant. Proper ventilation is also essential to prevent pressure build-up inside the gearbox due to temperature changes.
Cooling Systems: In applications where temperature control is critical, cooling systems such as fans or heat exchangers can be incorporated to maintain optimal operating temperatures. This helps prevent overheating and ensures consistent gearbox performance.
Overall, temperature variations and environmental conditions can have a profound impact on the performance and lifespan of planetary gearboxes. Manufacturers and operators need to consider these factors during design, installation, and maintenance to ensure reliable and efficient operation.
Role of Sun, Planet, and Ring Gears in Planetary Gearboxes
The arrangement of sun, planet, and ring gears is a fundamental aspect of planetary gearboxes and significantly contributes to their performance. Each gear type plays a specific role in the gearbox’s operation:
- Sun Gear: The sun gear is located at the center and is driven by the input power source. It transmits torque to the planet gears, causing them to orbit around it. The sun gear’s size and rotation speed affect the overall gear ratio of the system.
- Planet Gears: Planet gears are smaller gears that surround the sun gear. They are held in place by the planet carrier and mesh with both the sun gear and the internal teeth of the ring gear. As the sun gear rotates, the planet gears revolve around it, engaging with both the sun and ring gears simultaneously. This arrangement multiplies torque and changes the direction of rotation.
- Ring Gear (Annulus Gear): The ring gear is the outermost gear with internal teeth that mesh with the planet gears’ external teeth. It remains stationary or acts as the output shaft. The interaction between the planet gears and the ring gear causes the planet gears to rotate on their own axes as they orbit the sun gear.
The arrangement of these gears allows for various gear reduction ratios and torque multiplication effects, making planetary gearboxes versatile and efficient for a wide range of applications. The combination of multiple gear engagements and interactions distributes the load across multiple gear teeth, resulting in higher torque capacity, smoother operation, and lower stress on individual gear teeth.
Planetary gearboxes offer advantages such as compact size, high torque density, and the ability to achieve multiple gear reduction stages within a single unit. The arrangement of the sun, planet, and ring gears is essential for achieving these benefits while maintaining efficiency and reliability in various mechanical systems.
editor by CX 2024-02-27
China OEM Belt Conveyor Gears Accuracy 6 Class Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing with Best Sales
Merchandise Description
Belt Conveyor Gears Precision 6 Class Shaft Mount Hollow Shaft Output Transmission Helical Gearbox with Extension Shaft for Bearing
1. The extensive and thorough assortment of N sequence for industrial programs
2. Lower-velocity shaft style: Cylindrical with crucial, splined, hollow with shrink disc or splined hollow shaft
3. Rigid and precise nodular cast iron casing
four. Low sound running, substantial manufacturing top quality common
five. Higher and reputable overall performance, load ability and minimal-speed shaft bearing
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Our Services
With all our activities DNV-ISO 9001, SGS -certified, we stand for leading-top quality service. Entrusting your gearboxes to the care of our Providers.
Help shield your gearbox from wear and grinding, SGR gearbox converts torque reliably and efficiently.
We customize our CZPT planetary gear units, double enveloping worm gearbox, helical gear motor, modular design helical gear unit, worm gearbox, cycloidal gearbox and so forth to match your software and meet up with your demands.
These attributes enable a reliable and protected services lifestyle of above 200 000 operational hours.
Our consumers have been inserting their CZPT in CZPT gear units because 1997. Far more than five hundred 000 gear units of our gearbox are in use reliably about the globe, in numerous cases beneath really severe situations.
Connected Products
For a lot more reducers and mechanical components, you should click here to look at
Planetary Gearbox Elements
The fundamental parts of a planetary gearset are an input, output, and stationary position. Various types of planetary gearboxes will have various output ratios and torques. A top business for planetary gearbox style, CZPT, offers the essential elements. These components can range in each male and woman shafts and come with a assortment of modular possibilities. Below are a few items to contemplate about each element.
CFHK Sequence
The CFHK Series is a multistage planetary gearbox that includes several planetary gears. The numerous teeth of every single planetary gear mesh concurrently for the duration of operation to enhance the transmittable torque. The gears are situation hardened and ground, and the ratios of the planetary gears are integers. They had been initial functionally explained by Leonardo da Vinci in 1490. Today, the CFHK Series is a favorite amid automotive engineers and makers.
The CH Sequence offers high precision with a compact design and circumstance hardened, hypoid, and helical gearing. These gearboxes are also available in the CFXR sequence, with low backlash and friction. These planetary gearboxes are developed to give large torque and higher precision in a selection of programs. In addition, the CFXR series attributes a hundred% helical gearing and minimal backlash.
The CFHK Sequence functions a sunlight gear that drives the following stage. These gears can be set in sequence or serially in the exact same housing. In some cases, the output shaft of the first phase turns into the input shaft of the next stage. In addition, ring gears are also utilized as structural parts of smaller sized gearboxes. An example of a planetary gearbox is the pencil sharpener mechanism. The pencil is put on an axis that is established on a sunshine gear. The sunlight equipment drives the following earth phase.
A planetary equipment unit’s equipment ratio is decided by the amount of tooth in the solar equipment and ring equipment. The scaled-down the sunshine equipment, the smaller the ratio among the sunlight equipment and planet gears. The greatest equipment ratio in a planetary equipment unit is 10:1. A larger number of enamel raises the transmission ratio. In buy to increase torque, the planetary gears have to be rearranged. A more compact solar gear will have larger torque than a huge ring gear.
CFX Collection
The HPN Harmonic Planetary(r) Series planetary gearboxes offer a minimal-price answer with substantial-overall performance and substantial-reliability. This modular layout is easy to put in and calls for really small servicing. Its planetary style and total enhance of needle rollers allow for extended daily life and quiet operation. In addition, the HPN Harmonic Planetary(r) Collection is accessible in a assortment of measurements.
The compact measurement and high-velocity design and style of planetary gearboxes final results in exceptional warmth dissipation. However, high-pace or sustained performance programs could call for lubricants. A planetary gearbox will have smaller sized minimal steps to decrease noise and vibration. Planetary gears will give you the maximum degree of performance even though reducing noise. As a consequence, they can give large-high quality 3D prints.
A planetary gear practice is composed of a ring gear and earth gears, every supported by a provider. A ring gear is pink, even though the sun gear is pink. The sunlight gear and provider rotate all around every single other at a 45-degree angle. This is also known as an epicyclic gear. Planetary gearboxes are typically found in room-constrained programs. The CFX Sequence attributes a compact design and style and excellent performance.
The CFX Sequence characteristics a robust layout that is easy to set up. Its compact dimensions can make set up of planetary gearboxes less complicated and more quickly. They are offered in a few various configurations for steady, intermittent, and counter-clockwise operation. The CFX Collection offers the best solution for your accelerating needs. They are a wonderful resolution for any automotive or industrial software. You can very easily configure the CFX Sequence to fulfill your certain specifications.
CAP Collection
The Sweet Controls CAP Series is a new era of compact, precision planetary gearboxes that combine high torques with reduced backlash and excellent dress in resistance. This rotary flange planetary gearbox is perfect for a range of industrial, mining and marine applications. Its modular development allows end users to simply mount distinct phases, hydraulic or electric powered motors, and various types of gears. Its CPH Series functions an really rigid alloy metal housing, carburized gears, and induction hardened gears.
The CAP Sequence makes use of several planetary gears for large torque transmission. The number of planetary gears is not set, but most planetary gearboxes make use of at the very least three. The greater the amount of planetary gears, the larger the transmittable torque. A planetary gearbox is composed of several planetary gears with a meshing action that occurs at the same time during operation. The result is a greater performance and a smoother, quieter operation than a standard gearbox.
The VersaPlanetary variety functions modular design for easy set up. This system consists of mounting plates for normal 1st (r) Robotics Competitiveness motors. The mounting plates are designed to in shape every motor. These planetary gearboxes are appropriate with a variety of kinds of motors, from little electric motors to huge, large responsibility kinds. They are also suitable with a variety of mounting programs, including CIM motors.
CAPK Series
The CZPT APK Collection is a large precision, rotary flange design planetary gearbox. Its situation hardened and floor gears are developed to offer exceptional put on resistance, lower backlash, and superb precision. The CAPK Collection provides substantial axial and second load capacities in a compact housing. CZPT is the world chief in the generation of planetary gearboxes. The CAPK Sequence features an array of high-high quality, innovative characteristics.
CZPT Smart Lubrication engineering is utilized to preserve the gears effectively-lubricated and decrease sound and vibration. The planetary gearbox’s 3-gear design and style is excellent for Do it yourself CNC robotics. This series has a lengthy historical past of good quality, and CZPT uses only the very best parts. The CZPT 3:1 Higher Precision Planetary Gearbox is an excellent selection for CNC Robotics and other purposes.
A multi-phase planetary gearbox combines specific ratios for a better variety of ratios. Further planetary gears boost the transmittable torque. The course of the output and generate shaft are always identical. The CAPK Collection characteristics a higher-quality, resilient development. They are created from stainless steel and offer a long-term guarantee. They are the very best decision for industrial and business apps. While planetary gears are far more expensive, they are very effective.
CFH Sequence
The Candy CFH Series planetary gearboxes provide the benefits of a modular layout and a low backlash. They provide a assortment of size alternatives and outstanding durability. This planetary gearbox is compact and dress in resistant. The CFH Sequence planetary gearbox has a carburized, induction hardened gears and a rigid alloy steel housing. Its minimal backlash and precision make it an exceptional decision for industrial applications.
The CFH Series planetary gearbox is a very productive, substantial-speed helical gear. The compact layout of this gearbox benefits in substantial heat dissipation and lower mass inertia. Earth carrier bearings expertise substantial lateral forces from the transmission of torque. As a outcome, radial and axial forces oppose each other. The end result is that the torque is distributed more than 3 gears, reducing noise, vibration, and put on.
The planetary gearbox has a few main elements: a sun gear (also known as the enter gear), a ring gear, and two earth gears. These are linked by a carrier that rotates about a forty five-diploma clockwise axis. The CFH Series of gears is offered in triple and double stages. They can also be utilized in electric motors. As a outcome, the CFH Collection is hugely versatile.
The CFH Collection of planetary gearboxes can be identified in all sorts of purposes, including automotive transmissions. Their compact design and style and large-efficiency performance make them a well-known option for room-constrained programs. This gearbox has a number of benefits and is a great different to a traditional helical gearbox. These gearboxes are highly successful for lowering torque and pace, and are compact adequate to in shape in most programs.
CZPT
If you need a high-good quality planetary gearbox, the CZPT Planetary Series is the appropriate option. This Italian firm styles and manufactures gearboxes in its San Polo d’Enza, Italy, facility with 11 department places of work and 3 creation facilities. The organization is making an attempt to replicate the success of the Italian Tremendous Automobile business, which has acquired international recognition. The organization gives a assortment of gearboxes for use in large sector, agriculture, offshore, aerial and marine operate.
With more than 40 several years of expertise, CZPT manufactures a wide range of high-top quality gearboxes. From bevel-helical models to Helical models, wheel gears and adverse brakes, the organization has been manufacturing good quality factors for several industries. CZPT is a trustworthy Australian distributor of CZPT gear factors. The firm is committed to providing the very best planetary gears for every industry.
If your CZPT Planetary gearbox is malfunctioning, you can have it fixed swiftly and simply. The firm uses good quality supplies and a selection of sizes and output ratios to cater to the most demanding programs. In addition, you can customise your gearbox to fit your particular requirements. CZPT Planetary Gearboxes are hugely flexible and customizable, offering infinite scalability.
