Product Description
small mini gear box 60 ratio speed reducer gearbox
Product description:
Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.
The main devices we are making are walking reducers, lifting reducers and swing reducers.
They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
| Product | Travel drive planetary reducer |
| Model | DX1B60E |
| Rated output torque | 800 Nm |
| Max. output torque | 1200 Nm |
| Ratio | 60:1 |
| Rated input torque | 20 Nm |
| Max. input torque | 30 Nm |
| Max. input speed | 2000 r/min |
| Max. output speed | 33 r/min |
| Application | final drive for various trucks, excavators, crawler cranes, etc |
| OEM | Acceptable |
Product features:
1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.
Packing and delivery details:
Packing method: plywood box (1 pc / box)
Packing Dimensions: 520*520*490 mm
Weight: 280 kg
Company details:
ZheJiang CZPT Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.
The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards.
CZPT Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.
Our clients:
The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.
Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CZPT Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.
Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.
FAQ:
1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.
2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order.
3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.
5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.
Thank you for the time. For any question or requirements, please contact me 🙂
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| Application: | Machinery, Trucks |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Contribution of Planetary Gearboxes to Conveyor Belt Efficiency in Mining Operations
Planetary gearboxes play a crucial role in enhancing the efficiency and performance of conveyor belts in mining operations:
- High Torque Transmission: Planetary gearboxes are capable of transmitting high torque with minimal backlash. This feature ensures that the gearbox efficiently handles the substantial load requirements of conveyor belts used in mining, preventing slippage and ensuring reliable material transportation.
- Compact Design: The compact size of planetary gearboxes allows them to be integrated seamlessly into conveyor systems, optimizing space utilization and allowing for efficient equipment layout in mining environments.
- Variable Speed Control: Planetary gearboxes provide precise speed control and can accommodate various speed requirements of conveyor belts. This versatility allows operators to adjust the conveyor speed to match specific material handling needs.
- High Efficiency: The inherent design of planetary gearboxes minimizes energy losses due to efficient power transmission. This efficiency translates into reduced energy consumption and operational costs over the lifetime of the conveyor system.
- Reliability and Durability: Planetary gearboxes are engineered to withstand demanding conditions often encountered in mining environments, including shock loads, abrasive materials, and harsh weather. Their robust construction ensures reliable operation and minimal downtime.
- Low Maintenance: The durability of planetary gearboxes leads to reduced maintenance requirements. This benefit is particularly valuable in mining operations where minimizing downtime is essential for maintaining high productivity levels.
- Customizability: Planetary gearboxes can be tailored to suit specific conveyor system requirements, including gear ratios, torque ratings, and mounting options. This flexibility allows for optimized system design and performance.
By effectively transmitting power, providing accurate speed control, and offering a compact and robust design, planetary gearboxes significantly enhance the efficiency and reliability of conveyor belts in mining operations. Their ability to handle high loads, operate with low maintenance needs, and withstand harsh conditions contributes to improved productivity and reduced operational costs.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Challenges and Solutions for Managing Power Transmission Efficiency in Planetary Gearboxes
Managing power transmission efficiency in planetary gearboxes is crucial to ensure optimal performance and minimize energy losses. Several challenges and solutions are involved in maintaining high efficiency:
1. Gear Meshing Efficiency: The interaction between gears can lead to energy losses due to friction and meshing misalignment. To address this, manufacturers use precision manufacturing techniques to ensure accurate gear meshing and reduce friction. High-quality materials and surface treatments are also employed to minimize wear and friction.
2. Lubrication: Proper lubrication is essential to reduce friction and wear between gear surfaces. Using high-quality lubricants with the appropriate viscosity and additives can enhance power transmission efficiency. Regular maintenance and monitoring of lubrication levels are vital to prevent efficiency losses.
3. Bearing Efficiency: Bearings support the rotating elements of the gearbox and can contribute to energy losses if not properly designed or maintained. Choosing high-quality bearings and ensuring proper alignment and lubrication can mitigate efficiency losses in this area.
4. Bearing Preload: Incorrect bearing preload can lead to increased friction and efficiency losses. Precision assembly and proper adjustment of bearing preload are necessary to optimize power transmission efficiency.
5. Mechanical Losses: Various mechanical losses, such as windage and churning losses, can occur in planetary gearboxes. Designing gearboxes with streamlined shapes and efficient ventilation systems can reduce these losses and enhance overall efficiency.
6. Material Selection: Choosing appropriate materials with high strength and minimal wear characteristics is essential for reducing power losses due to material deformation and wear. Advanced materials and surface coatings can be employed to enhance efficiency.
7. Noise and Vibration: Excessive noise and vibration can indicate energy losses in the form of mechanical inefficiencies. Proper design and precise manufacturing techniques can help minimize noise and vibration, indicating better power transmission efficiency.
8. Efficiency Monitoring: Regular efficiency monitoring through testing and analysis allows engineers to identify potential issues and optimize gearbox performance. This proactive approach ensures that any efficiency losses are promptly addressed.
By addressing these challenges through careful design, material selection, manufacturing techniques, lubrication, and maintenance, engineers can manage power transmission efficiency in planetary gearboxes and achieve high-performance power transmission systems.
editor by CX 2024-05-17
China best Inline Straight Planetary Gear Reducer for Mini Roller Coaster near me shop
Solution Description
Product Description
SGR planetary gear motor
Technological knowledge:
1. Ratio range: 8.1-191
two. Enter electrical power: .12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output velocity: .3~205 r/min
5. Composition: Foot-mounted, flange-mounted, shaft-mounted
Characteristic:
one. Adopt optimized design and style, module mixture, correct angle output, area reduction
two. Substantial power and longevity gears
three. Can be merged with a variety of motors, wider ratio assortment
four. Massive output torque, smoothly startup, higher performance
Creation photographs:
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FAQ:
one.Are you a manufacturing unit or trader ?
We are a specialist factory which has twenty a long time history specialised in equipment transmission .
two.MOQ:
Our MOQ is 1pcs. However there is 1 managing expense $150 for the solitary order which considerably less than $3000.00
3. Guarantee
Our guarantee is 12months
4. Payment expression
one hundred% T/T in advance and LC at sight .
5. Do you acknowledge customization ?
Sure.SGR have sturdy R&D staff, we can provide customizable service according to requirements.
6. Packing
Typically we use common export plywood case to arrange the shipment .
7. Shipping and delivery time
In normal ,time of delivery is 30days after acquiring the prepayment .
eight. What sorts of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
nine. What kinds of inspection you do ahead of shipment ?
We do temperature test, sound, and oil leak inspection and commissioning before cargo.
10.How do you resolve if the generation have dilemma ?
Mostly, we never need buyer send the products back again to us. Due to the fact the value is really substantial, if there satisfies a dilemma,we firstly ask for the images for broken parts. And base on the images, we can have a standard thought for the defect cause. Our guarantee is 12 months, if for the duration of the promise, we can supply repair .
What is a Planetary Gearbox?
A planetary gearbox is a mechanical gadget in which the tooth of a earth mesh with the teeth of its sun or ring. The number of teeth and the spacing of planets will determine regardless of whether the enamel mesh appropriately. In this write-up, we will discover more about planetary gearboxes. Aside from knowing their operating, you can also discover how to layout your very own. Here are some examples:
planetary gearboxes
If your auto has an computerized transmission, then a planetary gearbox is the type you have. It is feasible to locate out if you have this kind of gearbox by consulting the owner’s handbook, contacting the support department of your car’s company, or conducting a look for making use of your favorite search motor. However, planetary gears are much more intricate and have many much more factors than standard gearboxes. The following information will make clear more about this kind of gearbox.
Planetary gearboxes use three different gear kinds to transmit torque. The sunshine gear sits in the middle of the gear assembly, even though the other gears rotate all around it. A carrier connects the two gears, and is created to set the spacing amongst them. When the gears are rotated, the carrier will spin, enabling the whole assembly to perform jointly. The provider also incorporates the output shaft. For this gearbox to operate efficiently, it must satisfy the application’s requirements.
There are 3 main kinds of planetary gearboxes: the simple product is extremely productive and transmits 97% of the power input. The earliest versions are not complicated, but they do have some crucial variances. Some of these variances make them excellent for a variety of apps. For example, a planetary gearbox can operate in alternating and constant procedure, with the output assistance possessing inner grooving. Some patterns have more than one output shaft, making it possible for the consumer to select the configuration and torque that is very best for their application.
One of the principal differences among a planetary gearbox and a typical one particular is the way the planetary elements move. A planetary gearbox may possibly have several axes for elevated torque. A planetary gearbox can offer a torque up to 113,000 N.m. by rotating its maximum teeth simultaneously. They are the perfect decision for area-constrained programs. For occasion, a auto with modest areas can install 1 with simplicity.
A planetary gearbox’s gear ratio is identified by the ratio of the solar equipment to the ring gear. The quantity of teeth on the sun gear is a way to alter the gear ratio. Smaller sun gears end result in bigger planetary equipment ratios, while greater kinds lead to a lessen in torque. The ratio among planetary gears ranges from 3:1 to ten:1, with the most affordable ratio being a few. The best achievable ratio is 10:1.
A planetary gearbox has numerous rewards. The compact design and style tends to make them a much more productive option for tiny motors and is useful for servo features. Planetary gearboxes have lower inertia, which is an essential aspect, particularly in servo programs, because the inertia of the gearbox provides to the motor’s load inertia. The planetary gearboxes are usually lubricated with grease or oil, so you do not require to worry about re-lubrication or upkeep.
planetary gearboxes with output shaft
The advantages of planetary gearboxes are numerous. They are extensively used in numerous programs, from vehicles to medical gear, items & staff lifts to machine resources. They are also used in derrick & dockyard cranes and slewing drives. These gearboxes are available in different dimensions and designs, ranging from small to very large. There are numerous diverse sorts, and every is designed to go well with its supposed use.
The LP era 3 gearhead collection brings together maximum good quality with economic precision in a minimal-backlash planetary gearbox. The output shaft model is especially suited for higher-pace, highly dynamic cyclic operation. Yet another variation is the SP+ Higher Velocity. The SP+ substantial-pace variation is made to accomplish maximum speeds whilst in steady operation. If you need a planetary gearbox with an output shaft, search no additional. It is the ideal option for a lot of programs.
As the identify suggests, a planetary gearbox incorporates planetary elements and an output shaft. The outer gears (also named the planetary gears) are connected by a provider to the output shaft. The provider is then related to the output shaft by a ring. There are two or much more planetary gears within the planetary gearbox. Every single gear is linked to a carrier, which is connected to the output shaft.
An epicyclic planetary equipment teach can be assembled so that the world gear rolls all around the sunlight gear. In the wheel drive planetary gearbox, the planetary gears are grouped over the housing to enhance the dimensions and weight of the technique. The planetary equipment train can manage torques as higher as 332,000 N.m., with the ring gear becoming fixed while the solar gear is movable.
One more edge of a planetary gearbox is that it employs several enamel at when. This permits for substantial velocity reduction and high torque transmission, and it is extremely compact. Planetary gearboxes with output shaft are best for room-constrained programs. Their compact measurement and small fat make them a well-liked choice in several industries. They are also known as epicyclic gears and are utilized in many diverse kinds of devices.
A planetary gearbox can have three elements. A central solar equipment, an outer ring identified as the internal gear, and an output shaft. These 3 elements are joined by a provider. The carrier rotates so that the enter and output gears are in sync. They also have a regular hole in between the gears. The carrier also functions as the output shaft. They can be employed to create little devices, such as a bicycle acceleration hub.
planetary gearboxes with integer quantity of teeth
When designing a planetary gearbox, a single need to determine the quantity of tooth count. This figure is acknowledged as the mesh load element Kg, and is based mostly on the typical tooth forces that are generated in every single mesh. The amount of planets, the mistake in the gear design and style, and the rigidity of the housing all impact Kg. Depending on the variety of application, Kg can be calculated by using various specifications.
In a normal planetary gearbox, the ratio is an integer quantity, and the most affordable is 3:1. At a ratio of ten, the sun equipment is too massive and the sunlight wheel is too lower to supply a enough amount of torque. In most situations, the ratio is an integer worth, and the teeth are evenly spaced. The equipment mesh is then well balanced to grade 2. The provider is calculated 3-dimensionally to detect the accuracy of the earth pin hole in the provider.
In the most straightforward circumstance, each planetary gear mesh creates a dynamic signal at its mesh frequency. These signals can cancel or strengthen in a variety of methods. A helix angle, however, introduces axial forces into the equipment mesh, which can be cancelled or reinforced in the very same way as torques. As the helix angle is an integer number, this planetary gear product does not automatically call for infinite precision.
The resulting movement period of time is measured in rotational angles. This figure can be utilized to determine fault diagnosis and compute the bare minimum data duration necessary. It can also be utilized to calculate the kinematic movement of a defective world gear tooth. It is critical to observe that fault-mesh motion is not instantaneous, and therefore, it calls for a enough amount of time to totally mesh a faulty planet gear.
The load-share aspect is equivalent to that of spur and helical gearboxes, and can be employed to calculate dynamic load sharing. When the load share aspect is low, the personal gear meshes are a bit loaded. Deflections can vary, specially with higher-precision gears. Therefore, the design approach ought to include the tolerance chain. This will ensure the appropriate ratio of gear mesh.
A planetary gearbox is a variety of planetary gear method that is employed in motors. It has a sun equipment at the centre and a set of outer gears. Every single gear turns in accordance to its axis about the sunlight. They are interconnected by a ring ingredient and are connected to every single other by means of a carrier. The carrier also contains the output shaft. And because the sunlight equipment is centered, the mesh is normal.
As an included reward, planetary gearboxes have sliding surfaces, which decrease noise and vibration. Regardless of the high-top quality of planetary gearboxes, it is critical to effectively lubricate them to keep away from dress in and tear. CZPT utilizes CZPT. In buy to make the planetary gearboxes very last a prolonged time, the lubricant is normally included in the planetary gearbox.
