Product Description
Product Description
high efficiency big torque CZPT internal splined shaft Planetary Gear Speed Reducer, Gearmotor, Gearboxes with foot
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output | solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
Packing Pictures :
Factory
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FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES.SGR have strong R&D team, we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don’t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
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| Application: | Motor, Machinery, Agricultural Machinery, Gearbox |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Considerations for Selecting Planetary Gearboxes for Aerospace and Satellite Applications
Selecting planetary gearboxes for aerospace and satellite applications requires careful consideration due to the unique demands of these industries:
- Weight and Size: Aerospace and satellite systems demand lightweight and compact components. Planetary gearboxes with high power density and lightweight materials are preferred to minimize the overall weight and size of the equipment.
- Reliability: Aerospace missions involve critical operations where component failure is not an option. Planetary gearboxes with a proven track record of reliability and durability are essential to ensure mission success.
- High Efficiency: Efficiency is crucial in aerospace applications to optimize power usage and extend the operational life of satellites. Planetary gearboxes with high efficiency ratings contribute to energy conservation.
- Extreme Environments: Aerospace and satellite systems are exposed to harsh conditions such as vacuum, extreme temperatures, and radiation. Planetary gearboxes need to be designed and tested to withstand these conditions without compromising performance.
- Precision and Accuracy: Many aerospace operations require precise positioning and accurate control. Planetary gearboxes with minimal backlash and high precision gear meshing contribute to accurate movements.
- Lubrication: Lubrication plays a vital role in aerospace gearboxes to ensure smooth operation and prevent wear. Gearboxes with efficient lubrication systems or self-lubricating materials are favored.
- Redundancy and Fail-Safe: Some aerospace systems incorporate redundancy to ensure mission success even in case of component failure. Planetary gearboxes with built-in redundancy or fail-safe mechanisms enhance system reliability.
- Integration: Planetary gearboxes need to be seamlessly integrated into the overall design of aerospace and satellite systems. Customization options and compatibility with other components are important factors.
Overall, selecting planetary gearboxes for aerospace and satellite applications involves a comprehensive evaluation of factors related to weight, reliability, efficiency, durability, environmental resistance, precision, and integration to meet the unique demands of these industries.
Advantages of Backlash Reduction Mechanisms in Planetary Gearboxes
Backlash reduction mechanisms in planetary gearboxes offer several advantages that contribute to improved performance and precision:
Improved Positioning Accuracy: Backlash, or the play between gear teeth, can lead to positioning errors in applications where precise movement is crucial. Reduction mechanisms help minimize or eliminate this play, resulting in more accurate positioning.
Better Reversal Characteristics: Backlash can cause a delay in reversing the direction of motion. With reduction mechanisms, the reversal is smoother and more immediate, making them suitable for applications requiring quick changes in direction.
Enhanced Efficiency: Backlash can lead to energy losses and reduced efficiency due to the impacts between gear teeth. Reduction mechanisms minimize these impacts, improving overall power transmission efficiency.
Reduced Noise and Vibration: Backlash can contribute to noise and vibration in gearboxes, affecting both the equipment and the surrounding environment. By reducing backlash, the noise and vibration levels are significantly decreased.
Better Wear Protection: Backlash can accelerate wear on gear teeth, leading to premature gearbox failure. Reduction mechanisms help distribute the load more evenly across the teeth, extending the lifespan of the gearbox.
Enhanced System Stability: In applications where stability is crucial, such as robotics and automation, backlash reduction mechanisms contribute to smoother operation and reduced oscillations.
Compatibility with Precision Applications: Industries such as aerospace, medical equipment, and optics require high precision. Backlash reduction mechanisms make planetary gearboxes suitable for these applications by ensuring accurate and reliable motion.
Increased Control and Performance: In applications where control is critical, such as CNC machines and robotics, reduction mechanisms provide better control over the motion and enable finer adjustments.
Minimized Error Accumulation: In systems with multiple gear stages, backlash can accumulate, leading to larger positioning errors. Reduction mechanisms help minimize this error accumulation, maintaining accuracy throughout the system.
Overall, incorporating backlash reduction mechanisms in planetary gearboxes leads to improved accuracy, efficiency, reliability, and performance, making them essential components in precision-driven industries.
Contribution of Planetary Gearboxes to Efficient Industrial Automation and Robotics
Planetary gearboxes play a crucial role in enhancing the efficiency of industrial automation and robotics systems by offering several advantages:
1. Compact Design: Planetary gearboxes provide high power density and a compact form factor. This is essential in robotics and automation where space is limited and components need to be tightly integrated.
2. High Torque Density: Planetary gearboxes can achieve high torque output in a compact size, allowing robots and automated systems to handle heavy loads and perform demanding tasks efficiently.
3. Precision and Accuracy: The design of planetary gear systems ensures accurate and precise motion control. This is vital in robotics applications where precise positioning and smooth movement are required for tasks such as pick-and-place operations and assembly.
4. Redundancy: Some planetary gearboxes feature multiple stages and redundant configurations. This provides a level of built-in redundancy, enhancing the reliability of automation systems by allowing continued operation even if one stage fails.
5. Efficiency: Planetary gearboxes are designed for high efficiency, minimizing energy losses and ensuring that the power delivered to the output stage is effectively utilized. This efficiency is crucial for reducing energy consumption and optimizing battery life in robotic applications.
6. Speed Control: Planetary gearboxes allow for precise speed control, enabling robots to perform tasks at varying speeds as needed. This flexibility is essential for tasks that require different motion dynamics or speed profiles.
7. Reduction of Motor Loads: Planetary gearboxes can reduce the load on the motor by providing mechanical advantage through gear reduction. This allows smaller, more efficient motors to be used without sacrificing performance.
8. Shock Absorption: The inherent elasticity of gear teeth in planetary gearboxes can help absorb shocks and impacts, protecting the system components and ensuring smooth operation in dynamic environments.
9. Customization: Planetary gearboxes can be tailored to specific application requirements, including gear ratios, output configurations, and mounting options. This adaptability allows for optimal integration into various automation and robotics setups.
10. Maintenance and Durability: High-quality planetary gearboxes are designed for durability and low maintenance. This is especially important in industrial automation and robotics, where continuous operation and minimal downtime are essential.
Overall, planetary gearboxes contribute significantly to the efficient operation of industrial automation and robotics systems by providing the necessary torque, precision, compactness, and reliability required for these dynamic and demanding applications.
editor by CX 2024-01-31
China factory High Precision Internal Gear Helical Gear Parts Planetary Reducer with Hot selling
Merchandise Description
PRL60 series Large Precision Inside Gear Helical Equipment Components Planetary Reducer
Nickel chromium molybdenum alloy metal gear is created with carburizing heat remedy for higher abrasion resistance and influence toughness and by honing approach to enhance gear precision and minimal sound procedure.Inside gear bore makes use of needle roller to obtain higher abrasion resistance and toughness.
Item Description
one.Output threaded relationship, common set up,common utilization.
two.Solitary cantilever structure.straightforward design and style,economic value
3.Operating continual. Minimal sounds.
four.Backlash 8-sixteen arcmin. Can go well with most occasion
5.Keyway can be opened in the power shaft.
6.Spherical flange shaft output,threaded reverse connection,standardized dimension.
Parameters:
Firm Profile
Newgear(China) obtain German precision planetary equipment layout and producing engineering,Production of large rigidity, small backlash, lower noise, steady transmission, trustworthy and resilient planetary reducer,commonly utilized in a variety of fields.
Newgear(China) has a total planetary gear reducer producing chain .
Packaging & Shipping and delivery
Planetary Gearbox
This post will discover the style and programs of a planetary gearbox. The reduction ratio of a planetary gearbox is dependent on the variety of tooth in the gears. The ratios of planetary gearboxes are generally reduced than those of typical mechanical transmissions, which are mostly used to drive engines and generators. They are usually the ideal selection for heavy-responsibility apps. The subsequent are some of the rewards of planetary gearboxes.
planetary gearboxes
Planetary gearboxes perform on a equivalent basic principle to photo voltaic programs. They rotate about a heart equipment named the sunshine gear, and two or far more outer gears, called earth gears, are linked by a provider. These gears then generate an output shaft. The arrangement of world gears is comparable to that of the Milky Way’s ring of planets. This arrangement makes the ideal torque density and stiffness for a gearbox.
As a compact substitute to normal pinion-and-equipment reducers, planetary gearing delivers numerous positive aspects. These characteristics make planetary gearing excellent for a variety of apps, including compactness and reduced fat. The efficiency of planetary gearing is improved by the truth that ninety per cent of the input energy is transferred to the output. The gearboxes also have reduced sounds and higher torque density. Moreover, their design provides much better load distribution, which contributes to a longer provider existence.
Planetary gears call for lubrication. Since they have a more compact footprint than conventional gears, they dissipate heat nicely. In truth, lubrication can even decrease vibration and sound. It really is also essential to preserve the gears correctly lubricated to avoid the put on and tear that will come with use. The lubrication in planetary gears also assists maintain them functioning correctly and lowers put on and tear on the gears.
A planetary gearbox utilizes several planetary components to attain the reduction aim. Every gear has an output shaft and a sunlight equipment situated in the heart. The ring equipment is fixed to the machine, while the sunshine gear is connected to a clamping program. The outer gears are related to the provider, and every single planetary equipment is held collectively by rings. This arrangement permits the planetary equipment to be symmetrical with respect to the input shaft.
The equipment ratio of a planetary gearbox is described by the sunlight gear’s variety of tooth. As the sunlight gear will get smaller sized, the ratio of the equipment will boost. The ratio variety of planetary gears ranges from 3:1 to ten to a single. At some point, even so, the sunshine gear becomes way too modest, and the torque will fall substantially. The larger the ratio, the significantly less torque the gears can transmit. So, planetary gears are frequently referred to as “planetary” gears.
Their style
The basic layout of a Planetary Gearbox is really easy. It is made up of a few interconnecting hyperlinks, each of which has its personal torque. The ring gear is fastened to the body at O, and the other two are fastened to every other at A and B. The ring gear, meanwhile, is hooked up to the planet arm 3 at O. All a few parts are connected by joints. A free-body diagram is shown in Figure 9.
During the growth procedure, the layout team will divide the power to each and every specific earth into its respective power paths. This distribution will be primarily based on the meshing situation of all gears in the program. Then, the layout staff will commence to figure out the masses on individual gear meshes. Utilizing this method, it is possible to decide the hundreds on specific gear meshes and the condition of ring equipment housing.
Planetary Gearboxes are produced of 3 equipment kinds. The solar gear is the middle, which is linked to the other two gears by an interior tooth ring gear. The planet pinions are arranged in a carrier assembly that sets their spacing. The carrier also incorporates an output shaft. The 3 components in a Planetary Gearbox mesh with each other, and they rotate jointly as one. Depending on the software, they may possibly rotate at distinct speeds or at distinct moments.
The planetary gearbox’s design is special. In a planetary gearbox, the enter gear rotates all around the central equipment, although the outer gears are organized close to the solar gear. In addition, the ring gear holds the structure collectively. A provider connects the outer gears to the output shaft. Ultimately, this equipment method transmits substantial torque. This kind of gearbox is perfect for substantial-pace functions.
The fundamental layout of a Planetary Gearbox is made up of numerous contacts that must mesh with each and every other. A one world has an integer quantity of enamel, whilst the ring has a non-integer variety. The teeth of the planets need to mesh with each and every other, as nicely as the sunshine. The tooth counts, as effectively as the world spacing, play a role in the design. A planetary gearbox need to have an integer variety of tooth to function properly.
Apps
In addition to the previously mentioned-pointed out applications, planetary gearing is also utilised in equipment tools, plastic machinery, derrick and dock cranes, and substance dealing with equipments. Further, its application is discovered in dredging gear, road-creating machinery, sugar crystallizers, and mill drives. While its versatility and efficiency tends to make it a desirable selection for several industries, its challenging framework and construction make it a complicated ingredient.
Amongst the many benefits of utilizing a planetary gearbox, the capacity to transmit increased torque into a managed space makes it a well-known decision for many industries. Additionally, adding additional planet gears boosts the torque density. This can make planetary gears appropriate for programs necessitating substantial torque. They are also utilised in electric powered screwdrivers and turbine engines. However, they are not employed in everything. Some of the far more typical programs are reviewed underneath:
One of the most essential functions of planetary gearboxes is their compact footprint. They are able to transmit torque even though at the exact same time decreasing sound and vibration. In addition to this, they are able to achieve a higher pace without having sacrificing large-good quality overall performance. The compact footprint of these gears also makes it possible for them to be employed in higher-pace applications. In some instances, a planetary gearbox has sliding sections. Some of these sections are lubricated with oil, while others could demand a synthetic gel. In spite of these unique functions, planetary gears have turn into widespread in several industries.
Planetary gears are composed of a few factors. The sunlight equipment is the input equipment, whilst the earth gears are the output gears. They are related by a carrier. The provider connects the enter shaft with the output shaft. A planetary gearbox can be made for different needs, and the type you use will rely on the requirements of your application. Its design and efficiency have to meet up with your application’s needs.
The ratios of planetary gears fluctuate depending on the number of planets. The more compact the solar equipment, the better the ratio. When planetary stages are utilized by itself, the ratio assortment is 3:1 to 10:1. Larger ratios can be attained by connecting a number of planetary phases together in the identical ring equipment. This technique is acknowledged as a multi-stage gearbox. Nonetheless, it can only be employed in massive gearboxes.
Servicing
The principal element of a planetary gearbox is the planetary equipment. It demands standard routine maintenance and cleaning to remain in top form. Demand from customers for a more time life span protects all other factors of the gearbox. This post will talk about the maintenance and cleansing procedures for planetary gears. Following reading this report, you need to know how to maintain your planetary gearbox effectively. With any luck ,, you can enjoy a more time existence with your gearbox.
To start with, it is important to know how to properly lubricate a planetary gearbox. The lubricant is important as gears that function at high speeds are topic to substantial amounts of warmth and friction. The housing of the planetary gearbox need to be built to allow the heat to dissipate. The recommended oil is synthetic, and it ought to be loaded amongst thirty and 50 percent. The lubricant must be modified at the very least each and every 6 months or as required.
Although it could appear pointless to change a planetary gearbox, standard servicing will aid it final a prolonged time. A standard inspection will determine a dilemma and the acceptable repairs are needed. Once the planetary gearbox is complete, it will plug with equipment oil. To steer clear of this dilemma, take into account acquiring the unit fixed as an alternative of changing the gearbox. This can save you a great deal of cash in excess of a new planetary gearbox.
Proper lubrication is crucial for a lengthy daily life of your planetary gearbox. Oil modify frequency ought to be dependent on oil temperature and operating velocity. Oil at larger temperatures must be transformed far more usually because it loses its molecular composition and cannot form a protecting movie. Following this, oil filter upkeep need to be executed every few months. And finally, the gearbox oil wants to be checked often and replaced when required.
