Product Description
Product Description
SGR planetary gear motor
Technical data:
1. Ratio range: 8.1-191
2. Input power: 0.12-270 KW
3. Permit torque rang: ≤ 50000 N. M
4. Output speed: 0.3~205 r/min
5. Structure: Foot-mounted, flange-mounted, shaft-mounted
| Input structure | motor,IEC flange |
| Output speed | motor,IEC flange,input shaft |
| solid shaft, hollow shaft with key,with shrink disk |
Characteristic:
1. Adopt optimized design, module combination, right angle output, space reduction
2. High strength and longevity gears
3. Can be combined with various motors, wider ratio range
4. Big output torque, smoothly startup, high efficiency
Production pictures:
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FAQ:
1.Are you a factory or trader ?
We are a professional factory which has 20 years history specialized in gear transmission .
2.MOQ:
Our MOQ is 1 pcs. However there is 1 handling cost $150 for the single order which less than $3000.00
3. Warranty
Our warranty is 12months
4. Payment term
100% T/T in advance and LC at sight .
5. Do you accept customization ?
YES. CZPT have strong R&D team , we can provide customizable service according to requirements.
6. Packing
Generally we use standard export plywood case to arrange the shipment .
7. Delivery time
In normal ,time of delivery is 30days after receiving the prepayment .
8. What kinds of certification do you use ?
DNV-ISO9001:2008, SGS,CE etc, And new products patent.
9. What kinds of inspection you do before shipment ?
We do temperature test, noise, and oil leak inspection and commissioning before shipment.
10.How do you solve if the production have problem ?
Mostly, we don ‘ t need customer send the goods back to us. Because the cost is very high, if there meets a problem,we firstly ask for the pictures for damaged parts. And base on the pictures, we can have a basic idea for the defect reason. Our guarantee is 12 months, if during the guarantee, we can supply repair .
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| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Single-Step |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Smooth and Controlled Movement in Industrial Robots with Planetary Gearboxes
Planetary gearboxes play a crucial role in ensuring smooth and controlled movement in industrial robots, enhancing their precision and performance:
Reduced Backlash: Planetary gearboxes are designed to minimize backlash, which is the amount of play or free movement between gear teeth. This reduction in backlash results in precise and accurate motion control, allowing industrial robots to achieve precise positioning and repeatability.
High Gear Reduction Ratios: Planetary gearboxes offer high gear reduction ratios, allowing the robot’s motor to output higher torque while maintaining lower speed. This capability enables robots to handle heavy loads and perform tasks that require fine adjustments and delicate movements.
Compact Design: The compact and lightweight design of planetary gearboxes allows for their integration into the limited space of industrial robot joints and actuators. This compactness is crucial for maintaining the overall efficiency and agility of the robot’s movements.
Multi-Speed Capabilities: Planetary gearboxes can be designed with multiple gear stages, allowing industrial robots to operate at different speeds as needed for various tasks. This flexibility in speed selection enhances the robot’s versatility in performing tasks of varying complexities.
High Efficiency: Planetary gearboxes are known for their high efficiency, which translates to minimal energy loss during gear transmission. This efficiency ensures that the robot’s movements are smooth and consistent while optimizing energy consumption.
Torque Distribution: The arrangement of planetary gears allows for efficient distribution of torque across multiple gear stages. This feature ensures that the robot’s joints and actuators receive the appropriate amount of torque for controlled movement, even when handling varying loads.
Seamless Integration: Planetary gearboxes are designed to be easily integrated with servo motors and other robotic components. This seamless integration ensures that the gearbox’s performance is harmoniously aligned with the overall robotic system.
Precision and Accuracy: By providing precise gear reduction and motion control, planetary gearboxes enable industrial robots to perform tasks that demand high levels of precision and accuracy, such as assembly, welding, painting, and intricate material handling.
Reduced Vibrations: The reduced backlash and smooth gear engagement in planetary gearboxes contribute to minimized vibrations during robot operation. This results in quieter and more stable robot movements, further enhancing their performance and user experience.
Dynamic Load Handling: Planetary gearboxes can handle dynamic loads that may change during robot operation. Their ability to manage varying loads while maintaining controlled movement is essential for safe and reliable robot performance.
In summary, planetary gearboxes ensure smooth and controlled movement in industrial robots by minimizing backlash, offering high gear reduction ratios, providing a compact design, enabling multi-speed capabilities, maintaining high efficiency, distributing torque effectively, seamlessly integrating with robotic systems, enhancing precision and accuracy, reducing vibrations, and enabling dynamic load handling. These features collectively contribute to the precise and optimized motion of industrial robots in various applications and industries.
Contribution of Planetary Gearboxes to Construction Machinery and Heavy Equipment
Planetary gearboxes play a crucial role in enhancing the proper functioning of construction machinery and heavy equipment. Here’s how they contribute:
High Torque Transmission: Construction machinery often requires high torque to handle heavy loads and perform tasks like digging, lifting, and material handling. Planetary gearboxes excel in transmitting high torque efficiently, allowing these machines to operate effectively even under demanding conditions.
Compact Design: Many construction and heavy equipment applications have limited space for gear mechanisms. Planetary gearboxes offer a compact design with a high power-to-weight ratio. This compactness allows manufacturers to integrate gearboxes into tight spaces without compromising performance.
Customizable Ratios: Different construction tasks require varying speeds and torque levels. Planetary gearboxes offer the advantage of customizable gear ratios, allowing equipment designers to tailor the gearbox to the specific needs of the application. This flexibility enhances the versatility of construction machinery.
Durability and Reliability: Construction sites are challenging environments with dust, debris, and extreme weather conditions. Planetary gearboxes are known for their durability and robustness, making them well-suited for heavy-duty applications. Their enclosed design protects internal components from contaminants and ensures reliable operation.
Efficient Power Distribution: Many construction machines are equipped with multiple functions that require power distribution among different components. Planetary gearboxes can be designed with multiple output shafts, enabling efficient distribution of power to various tasks while maintaining precise control.
Reduced Maintenance: The rugged construction and efficient power transmission of planetary gearboxes result in reduced wear and lower maintenance requirements. This is particularly beneficial in construction settings where downtime for maintenance can be costly.
Overall, planetary gearboxes contribute significantly to the proper functioning of construction machinery and heavy equipment by providing high torque, compactness, customization, durability, efficient power distribution, and reduced maintenance needs. Their capabilities enhance the performance and reliability of these machines in the demanding construction industry.
Common Applications and Industries of Planetary Gearboxes
Planetary gearboxes are widely utilized across various industries and applications due to their unique design and performance characteristics. Some common applications and industries where planetary gearboxes are commonly used include:
- Automotive Industry: Planetary gearboxes are found in automatic transmissions, hybrid vehicle systems, and powertrains. They provide efficient torque conversion and variable gear ratios.
- Robotics: Planetary gearboxes are used in robotic joints and manipulators, providing compact and high-torque solutions for precise movement.
- Industrial Machinery: They are employed in conveyors, cranes, pumps, mixers, and various heavy-duty machinery where high torque and compact design are essential.
- Aerospace: Aerospace applications include aircraft actuation systems, landing gear mechanisms, and satellite deployment mechanisms.
- Material Handling: Planetary gearboxes are used in equipment like forklifts and pallet jacks to provide controlled movement and high lifting capabilities.
- Renewable Energy: Wind turbines use planetary gearboxes to convert low-speed, high-torque rotational motion of the blades into higher-speed rotational motion for power generation.
- Medical Devices: Planetary gearboxes find applications in medical imaging equipment, prosthetics, and surgical robots for precise and controlled motion.
- Mining and Construction: Planetary gearboxes are used in heavy equipment like excavators, loaders, and bulldozers to handle heavy loads and provide controlled movement.
- Marine Industry: They are employed in marine propulsion systems, winches, and steering mechanisms, benefiting from their compact design and high torque capabilities.
The versatility of planetary gearboxes makes them suitable for applications that require compact size, high torque density, and efficient power transmission. Their ability to handle varying torque loads, offer high gear ratios, and maintain consistent performance has led to their widespread adoption across numerous industries.
editor by CX 2024-02-02
China factory Right Angle Planetary Gearbox Used for Arm Hole Mining Chain Saws near me shop
Solution Description
Merchandise Description
SGR planetary equipment motor
Technical information:
one. Ratio range: 8.1-191
two. Enter electrical power: .twelve-270 KW
three. Allow torque rang: ≤ 50000 N. M
four. Output velocity: .3~205 r/min
5. Composition: Foot-mounted, flange-mounted, shaft-mounted
Attribute:
1. Undertake optimized layout, module blend, proper angle output, room reduction
2. High energy and longevity gears
3. Can be mixed with different motors, broader ratio assortment
4. Large output torque, smoothly startup, large effectiveness
Production photos:
———————————————————————————————————————————————
FAQ:
one.Are you a manufacturing unit or trader ?
We are a skilled manufacturing facility which has 20 several years background specialised in gear transmission .
2.MOQ:
Our MOQ is 1pcs. However there is 1 managing cost $one hundred fifty for the single purchase which significantly less than $3000.00
three. Guarantee
Our guarantee is 12months
four. Payment term
100% T/T in progress and LC at sight .
5. Do you acknowledge customization ?
Of course.SGR have sturdy R&D crew, we can supply customizable service according to requirements.
6. Packing
Usually we use standard export plywood scenario to organize the shipment .
seven. Delivery time
In regular ,time of shipping is 30days right after receiving the prepayment .
eight. What types of certification do you use ?
DNV-ISO9001:2008, SGS,CE and many others, And new products patent.
9. What varieties of inspection you do ahead of cargo ?
We do temperature check, noise, and oil leak inspection and commissioning just before shipment.
ten.How do you solve if the generation have difficulty ?
Mainly, we don’t need client send the products back to us. Since the expense is extremely large, if there fulfills a difficulty,we firstly ask for the pictures for destroyed parts. And base on the photographs, we can have a standard concept for the defect explanation. Our promise is 12 months, if for the duration of the ensure, we can provide repair .
A Quick Overview of the Spur Equipment and the Helical Planetary Gearbox
This post will give a transient overview of the Spur equipment and the helical planetary gearbox. To discover far more about the benefits of these gearboxes, study on. Right here are a handful of typical utilizes for planetary gears. A planetary gearbox is utilized in numerous vehicles. Its performance helps make it a common option for tiny engines. Here are a few examples. Every has its positive aspects and disadvantages. Let us explore each 1.
helical planetary gearbox
In terms of cost, the CZPT is an entry-stage, hugely reliable helical planetary gearbox. It is suitable for programs the place room, weight, and torque reduction are of large problem. On the other hand, the X-Treme series is appropriate for apps necessitating substantial-acceleration, substantial-axial and radial masses, and large-pace efficiency. This write-up will examine the positive aspects of each sort of planetary gearbox.
A planetary gearbox’s traction-based mostly layout is a variation of the stepped-planet layout. This variation relies on the compression of the elements of the stepped-planet layout. The resulting style avoids restrictive assembly problems and timing marks. Compared to typical gearboxes, compound planetary gears have a increased transmission ratio, and they do so with an equal or scaled-down quantity. For illustration, a 2:1 ratio compound earth would be utilized with a fifty-ton ring gear, and the consequence would be the identical as a a hundred-ton ring gear, but the planetary disks would be 50 % the diameter.
The Helical planetary gearbox utilizes a few factors: an input, an output, and a stationary position. The standard model is highly effective and transmits 97% of the enter electrical power. There are 3 principal sorts of planetary gearboxes, each and every focusing on a distinct overall performance characteristic. The CZPT basic line is an exceptional area to start off your study into planetary gearboxes. In addition to its performance and flexibility, this gearbox has a host of modular attributes.
The Helical planetary gearbox has several advantages. It is versatile, light-weight, and easy to preserve. Its composition brings together a solar gear and a planet equipment. Its teeth are organized in a way that they mesh with every other and the sun gear. It can also be utilized for stationary programs. The sunlight equipment retains the provider stationary and rotates at the price of -24/sixteen and -3/2, depending on the amount of teeth on every gear.
A helical planetary gearbox can decrease sound. Its condition is also smaller sized, decreasing the size of the program. The helical gears are generally quieter and run a lot more efficiently. The zero helix-angle gears, in contrast, have scaled-down sizes and larger torque density. This is a reward, but the latter also increases the existence of the method and is considerably less high-priced. So, while the helical planetary gearbox has numerous positive aspects, the latter is advisable when space is restricted.
The helical gearbox is a lot more effective than the spur gear, which is minimal by its absence of axial load part. The helical gears, on the other hand, produce significant axial forces in the gear mesh. They also exhibit more sliding at the factors of tooth get in touch with, adding friction forces. As this sort of, the Helical planetary gearbox is the preferred choice in servo applications. If you are seeking for a gearbox to reduce noise and boost efficiency, Helical planetary gearboxes are the appropriate decision.
The major variances between the two sorts of planetary gears can be discovered in the style of the two outer rings. The outer ring is also referred to as the solar gear. The two gears mesh jointly according to their possess axes. The outer ring is the planetary gear’s carrier. Its weight is proportional to the portion of the ring that is stationary. The carrier sets the gaps amongst the two gears.
Helical gears have angled tooth and are ideal for programs with large loads. They are also really durable and can transfer a higher load. A standard Helical gearbox has two pairs of tooth, and this assures smooth transmission. In addition, the improved get in touch with ratio sales opportunities to reduced fluctuations in mesh stiffness, which implies far more load capability. In terms of cost, Helical planetary gears are the most affordable gearbox type.
The outer ring gear drives the internal ring gear and bordering planetary areas. A wheel push planetary gearbox may possibly have as a lot as 332,000 N.m. torque. Yet another typical type of planetary gearbox is wheel drive. It is equivalent to a hub, but the outer ring equipment drives the wheels and the solar gear. They are usually merged above a housing to maximize dimension. A single-stage Helical gears can be employed in bicycles, although a two-stage planetary equipment technique can handle up to 113,000 N.m. torque.
The design and style of a helical planetary geartrain is challenging. It should comply with several constraints. These constraints relate to the geometrical connection of the planetary geartrains. This study of the possible design space of a Helical geartrain employs geometric layouts. The ring equipment, sunshine, and ring equipment have no influence on the ratio of the planetary transmission. However, helical geartrains are a good choice for numerous purposes.
Spur equipment planetary gearbox
The blend of planetary gears and spur gears in a transmission method is named a planetary or spur gearbox. Both the planetary gear and spur equipment have their possess qualities and are utilized in various types of cars. They work in a similar way, but are constructed in different ways. Here are some essential variations among the two sorts of gears. Shown beneath are some of the most crucial variances among them:
Helical gears: As opposed to spur gears, helical gears create substantial axial forces in the gear mesh. They also feature better sliding speak to at the position of tooth make contact with. The helix angle of a gearbox is normally in the variety of fifteen to 30 degrees. The higher the helix angle, the far more axial forces will be transmitted. The axial pressure in a helical gearbox is better than that of a spur equipment, which is the purpose why helical gears are a lot more efficient.
As you can see, the planetary gearhead has many versions and purposes. However, you ought to take treatment in picking the number of enamel for your planetary gear program. A 5:1 spur equipment drive ratio, for case in point, implies that the solar gear needs to comprehensive 5 revolutions for each output provider revolution. To achieve this, you’ll want to pick a solar gear with 24 enamel, or five mm for each revolution. You will want to know the metric units of the planetary gearhead for it to be suitable with diverse kinds of equipment.
Another crucial feature of a planetary gearbox is that it doesn’t need all of the spur gears to rotate all around the axis of the generate shaft. Rather, the spur gears’ internal enamel are fastened and the push shaft is in the very same course as the output shaft. If you select a planetary gearbox with fastened interior tooth, you are going to require to make confident that it has adequate lubrication.
The other important variation between a spur gear and a planetary gearbox is the pitch. A planetary gearbox has a high pitch diameter, whilst a spur gear has minimal pitch. A spur equipment is in a position to handle higher torques, but just isn’t as successful. In addition, its higher torque functionality is a large drawback. Its performance is similar to that of a spur gear, but it is a lot less noisy.
Another big difference amongst planetary and spur gear motors is their value. Planetary equipment motors tend to be much more pricey than spur equipment motors. But spur gears are cheaper to generate, as the gears on their own are smaller and less difficult. However, planetary gear motors are a lot more effective and strong. They can take care of reduced torque apps. But every single gear carries a fixed load, restricting their torque. A spur equipment motor also has much less inside frictions, so it is frequently suited for reduced torque applications.
Yet another big difference between spur gears and planetary gears is their orientation. Single spur gears are not coaxial gearboxes, so they’re not coaxial. On the other hand, a planetary gearbox is coaxial, meaning its input shaft is also coaxial. In addition to this, a planetary gearbox is made of two sets of equipment wheels with the identical orientation. This provides it the potential to achieve concentricity.
One more variation among spur gears and planetary gears is that a planetary equipment has an integer amount of tooth. This is critical because each and every gear must mesh with a solar gear or a ring gear. Moreover, each earth must have a corresponding number of tooth. For each earth to mesh with the sunlight, the enamel have to have a specific distance apart from the other. The spacing in between planets also matters.
Besides the size, the planetary equipment technique is also identified as epicyclic gearing. A planetary gear method has a sunlight equipment in the middle, which serves as the input gear. This equipment has at least three pushed gears. These gears have interaction with each other from the within and sort an internal spur equipment design. These equipment sets are highly resilient and capable to alter ratios. If sought after, a planetary gear practice can be converted to yet another ratio, therefore enhancing its effectiveness.
An additional critical variation amongst a spur equipment and a planetary gearbox is the sort of teeth. A spur equipment has tooth that are parallel to the shaft, even though a planetary equipment has teeth that are angled. This kind of equipment is most suited for reduced-pace purposes, the place torque is required to go the actuation item. Spur gears also create noise and can hurt equipment teeth because of to recurring collisions. A spur equipment can also slip, protecting against torque from reaching the actuation object.
