Inline Planetary Gearboxes

Coaxial input-to-output planetary gear units covering 1,000 – 1,100,000 Nm across 16 frame sizes. ISO 9001 certified, 100% load-tested, direct replacement for Bonfiglioli, Brevini, and Bosch Rexroth equivalent series.

311 Series Planetary Gearbox 1

What Is an Inline Planetary Gearbox?

An inline planetary gearbox — also called a coaxial planetary reducer or straight-through planetary gear unit — is a multi-stage gear reducer where the input and output shafts share the same axis. This coaxial arrangement is the defining characteristic: the motor drives in on one end, and torque comes out at the same centreline from the other end.

The internal architecture distributes load across a set of planet gears orbiting a central sun gear within a fixed ring gear — delivering higher torque density per unit volume than conventional parallel-shaft or worm gear designs at equivalent ratings. At the same output torque, an inline planetary gearbox is typically 30–50% smaller and lighter than a helical alternative.

Inline planetary gearboxes are the workhorses of industrial machinery — conveyors, mixers, agitators, wheel drives, feed drives, packaging machines, and more — wherever continuous high-torque output, compact installation, and long service life are simultaneously required.

How to Select the Right Inline Planetary Gearbox

Two selection paths — new specification or direct replacement. Both result in a confirmed quotation within 24 hours.

 Fastest confirmation method: Photograph the nameplate on your existing gearbox and email it to [email protected]. We’ll cross-reference and confirm the replacement spec within 4 business hours.

New Specification — What to Provide

  1. Output torque (Nm) — continuous rated and peak load values
  2. Required output speed (RPM) — combined with motor input speed, this defines gear ratio
  3. Motor interface — hydraulic (SAE flange size) or electric (IEC/NEMA frame designation)
  4. Output shaft type — solid keyed / splined / hollow with shrink disc
  5. Mounting configuration — foot, flange, or hub-mount
  6. Duty cycle and application environment — for service factor and IP rating selection

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Replacement Order — What to Provide

  1. Brand and model code — from the existing unit’s nameplate (e.g. Bonfiglioli 311L3, Brevini EM1090)
  2. Gear ratio — confirmed from nameplate or equipment manual
  3. Input/output configuration — shaft type and motor interface already fitted
  4. Quantity and urgency level — in-stock vs bulk production timelines differ
  5. Shipping destination and preferred Incoterms

 

 

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Where Inline Planetary Gearboxes Are Used

Inline planetary gearboxes are widely used in industrial applications requiring high torque and compact space due to their high power density, high transmission efficiency (typically over 95%), and coaxial output structure.

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Industrial Automation & Robotics

In precision manufacturing, inline gearboxes offer extremely high positioning accuracy and torque output.

  • AGV/AMR Drive Wheels
  • CNC Machine Tools
  • Servo Motor Gearboxes
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Material Handling

Because inline gearboxes can withstand large radial loads, they are ideal for continuous operation systems.

  • Belt Conveyors
  • Stacker-Reclaimers
  • Hoists and winches
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Energy & Power Engineering

Planetary gearboxes excel in handling alternating and impact loads.

  • Wind Power
  • Solar Tracking Systems
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Construction & Engineering Machinery

This is the most stable application market for planetary gearboxes, leveraging their “small size, big power” characteristics.

  • Track Drives
  • Slew Drives for Tower Cranes
  • Mixing Systems
Wastewater Treatment

Food & ackaging Industry

In environments where hygiene and compact space are paramount, in-line designs facilitate sealing.

  • Filling Lines
  • Conveyor and Packaging Machinery

Inline Planetary Gearbox — Full Range Quick Reference

Key parameters across all inline series. Contact us to confirm exact specifications for your application.

SeriesFrame SizesTorque Range (Nm)Max PowerRatio RangeReplaces
E Series (EM/EC)E10 – E260 (9 sizes)1,480 – 36,600Varies by sizeBrevini E10–E260 (EM, ED, ET, EQ, EC)
300–321 Series (L)300 – 321 (16 sizes)1,000 – 450,000Up to 450 kW3.3 – 2,700 : 1Bonfiglioli 311L1–L4, 300–321 L Series
EP300 InlineEP300 – EP321 (16 sizes)1,000 – 500,000Up to 450 kW3.4 – 5,000 : 1 Bonfiglioli · Brevini · Bosch Rexroth · Comer · Reggiana · Rossi · Zollern
S SeriesS300 – S20000 (13 sizes)34,000 – 2,170,000 Brevini S300–S7500 · DNV / ABS Certified

Frequently Asked Questions — Right Angle Planetary Gearbox

What is the efficiency advantage of an inline planetary gearbox over a worm gear reducer?

An inline planetary gearbox achieves 96–98% efficiency per stage. A worm gear reducer at the same ratio typically achieves 60–80%. For an application running 4,000 hours per year at 10 kW, the energy cost difference can exceed $2,000 per year at standard industrial electricity rates — making the efficiency advantage financially significant on any long-running industrial installation.

Can your inline planetary gearbox replace a Bonfiglioli EM or ED series unit directly?

Yes — our 311L and EP300 inline series are dimensionally interchangeable with Bonfiglioli EM, ED, ET, and EL series units. Mounting flange, bolt pattern, shaft diameter, and port locations match the original. Send the nameplate model code for confirmation within 4 hours. No adaptor plates or shimming required for standard configurations.

Can I order a right angle planetary gearbox replacement for Bonfiglioli without sending drawings?

Yes — in most cases the nameplate data is sufficient. Send the brand name, series code, gear ratio, output torque or frame size designator, and input/output configuration. We cross-reference against our compatibility database and confirm the matching EP300R or NB300R variant within 4 business hours. For unusual or non-standard configurations, a dimensional drawing of the critical interfaces may be requested.

Are non-standard gear ratios available in the EP300R right angle gearbox?

Non-standard ratios within the production range (6.9:1 to 9,000:1) are available to order with a 10–35 day lead time. Specify your required output RPM and input motor speed — we’ll calculate the exact ratio and confirm the nearest standard option or advise on a non-standard production run depending on quantity and urgency.

What documents are included with a right angle planetary gearbox shipment?

Every order includes: signed load test report, commercial invoice, packing list, and bill of lading. Certificate of origin, CE declaration, and ISO 9001:2015 conformance certificate are available on request at no additional charge. All documentation is provided in English.

Get In Touch

Find Your Inline Planetary Gearbox — Quote in 24 Hours

TSend your required torque, gear ratio, motor interface, and output shaft type — or the nameplate code from your existing unit. We’ll confirm the matching series, frame size, price, and lead time within 24 business hours. No minimum order quantity. Ships to Canada, Australia, USA, Europe, and 50+ countries.

✓ E Series · 311L · EP300 · S Series

✓ Bonfiglioli · Brevini · Rexroth Drop-In

✓ No MOQ · Ships Sea / Air / DHL

✓ ISO 9001:2015 · CE · RoHS · DNV

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